Specifications

CHASSIS
b
Select shim s from those
shown in the fol
lowing
table so that end
play
of
the counter shaft
is 0 to 02 mm 0
to
0 0079 in
Part number
Thickness
mm
in
32224 18001 0 8
0
03 5
32224
18002 0 9
0 0354
32224 18003 1 0
0
0394
32224 18004 I I 0 0433
32224 18005
12 0 04
72
32224 18006 13 0 0512
c Be sure to measure at two
or more positions
on
end surface of the outer
race
3 Remove the counter shaft
assembly
from the
trans
mission case
Main shaft
Note When
assembling
be
sure
to apply
gear
oil to
rotating
and
sliding
parts
sueh
as
bushing beering
etc
Install the
coupling
sleeve
shifting
insert
and
synchronizer spring
on
the
synchronizer
hub
Note a Be
careful not to
hook front and
rear
ends of
the
synchronizer spring
to
same insert
b Be sure that the hub and sleeve
operates
smoothly
and
correctly
by
hand
Fig
TM 31
Installing spring spread
2
Install
the needle
bearing
from rear end of the main
shaft
3
Install the
main
shaft 2nd
gear
Fig
TM 32
Installing
main
shaft
2nd
g
ar
4 Install the baulk
ring
5 Install the
synehro
hub
assembly
Note Line
up
the
shifting
insert to
groove
on the baulk
ring
Fig
TM 33
Installing synchro
hub
6 Install the Ist
gear
side
needle
bearing
baulk
ring
and main shaft 1st
gear
in
thaI order
TM
l0