Specifications

TRANSMISSION
Baulk
ring
1 Check the baulk
rings
for wear
pitting
chips
or
burrs If
any
abnormal conditions are
detected
they
must
be
replaced
with
new
ones
2
Place the baulk
ring
in
position
on the cone of each
gear
Push the
ring
t6
the
gear
and check
the
gap
between
the end face
of the baulk
ring
and the front face of the
clutch teeth
This
gap
should
be within 1
05
to
I 4
mm
0 0413
to 0 0551
in If it is less
than
05 mm 0 0197
in
a worn
baulk
ring
may
be
the cause and
a
new
ring
should be fitted
A
1 05 to 1 4
mm
0 0413 to 0 0551 in
Fig
TM 28 ulk
ring
ta cone
installing
dimension
Shifting
insert
Replace
if worn
excessively
worn unevenly
de
formed or
damaged
Oil seal
Replace
the oil
seal
with a new one if
lip
is
deformed
worn
or
cracked
or
when
the
spring
is
dropped
off
Rear
engine mounting
insulator
Replace
rear
engine mounting
insulator if
weakened
deteriorated or cracked
REASSEMBLY
AND AD JUSTMENT
Selecting
counter
bearing
thrust washer
I
Fit
the
counter
bearings
to the
counter
shaft both
front
and rear
by
the
use of
a
counter
shaft
bearing
press
stand
special
tool
ST23030000
and
by
means of
pressing
Fig
TM 29
Fitting
counter
shaft bearing
2 Install the counter shaft
assembly
to
which the
counter
hearings
have
been fitted
on
the
transmission
case and determine
thickness
of
counter
bearing
shim
to
be selected
by
the
use
of
a
counter
gear height gauge
special
tool ST23050000
Note a
Apply
the
bearing
into the
groove completely
D
SHIM
HICKHESS
ST23040000
3
specd
ST23050000
4
speed
2
Counter
shaft
3
Transmission
case
o to 0 1 mm 0 to 0 0039
nJ
1
Transmission case
2 Counter shaft
3
Adjusting
shim
FiR
TM 30
Selecting
counter
shaft front bearinJ
shim
TM 9