Specifications

TRANSMISSION
15 Remove the needle
bearing synchronizer
hub
thrust
washer steel ball
3rd
4th
synchronizer
mechanism
baulk
ring
3rd
gear
and main shaft
needle
bearing
toward
the front side in that order
1 Needle bearing
2 Thrust washer
3 Steel ball
4
Coupling
sleeve
5
Baulk
ring
6 3rd
gear
7
Needle
bearing
Fig
TM 2 J
Layout of
main
shaft
16 Remove
the
main
bearing
from the main
shaft
by
the
use of
a
bearing puller special
tool
ST22730000 and
a
press
5122730000
Fig
TM 22
Removing
main
drive
bearing
17 Remove
the thrust washer 1st
gear
needle
bearing
baulk
ring
1st
2nd
synchronizer
mechanism bau1k
ring
main
shaft 2nd
gear
needle
bearing
etc from the
main
shaft
1 Thrust
washer
2 1st
gear
3
Needle
bearing
4 Baulk
ring
5
Coupling
sleeve
6
Baulk
ring
7
2nd
gear
8
Needle
bearing
Fig
TM 23
Layout
of
main
shaft
18 Remove
the
bearing
from
the counter
gear
19
Remove the
snap
ring
from
the main
drive
gear
and
remove
the main shaft
bearing
INSPECTION
Thoroughly
clean all disassembled
parts
with solvent
and check
them for wear
damage
and
other defective
conditions
Transmission case
and rear
extension
Oean
them with
solvent
thoroughly
and check for
crack which
may
cause
oil
leaking
and other defective
conditions
When bur
pitting
and or other
damage
exists on the
joint repair
or
replace
2
Remove adhesive from
the
installing
surface com
pletely
3
Repair
or
replace
the
dowel
pin
knock
pin
if
damaged
bent or
warped
4
When rear
extension
bushing
interior is
worn
unevenly replace
TM 7