Specifications

CLUTCH
CLUTCH
MASTER CYLINDER
Hydraulic
clutch
9
W
aj
i
L
t
@L
V
1
Snap ring
2 Dust
cover
3 Pushrod
4 Clutch
piston
5 Piston
spring
6 Inlet valve
spring
7 Inlet valve
8
Spring
retainer
9
Shim
10 Inlet valve release
pin
11
Body
12 Oil
re rvoir
13 Oil
reservoir
cap
Fig
CL
21
Clutch
master
cylinder
Removal
Disconnect the
push
rod from the clevis
2 Disconnect
the
clutch
line from the
master cylinder
and drain fluid
3 Remove the
securing
bolts and
remove
the
master
cylinder assembly
from
the vehicle
Disassembly
I
Remove the
filler
cap
and
drain fluid
2
Pull
back the dust
cover and
remove the
snap ring
The
stopper push
rod
piston assembly primary cup
and
return
spring assembly
can be removed
Inspection
Thoroughly
clean all
parts
with brake
fluid before
inspection
1 Check the
cylinder
and
piston
for
uneven wear
or
damage Replace
if
required
2 When clearance between the
cylinder
and
piston
is
more than 0
15 mm 0 0059
in
replace
the
cylinder
3
Replace
the
piston cup
primarily
whenever the
master
cylinder
is disassembled
It must also be
replaced
when wear or deformation
due to
fatigue
or
damage
is
found
4 Check
the dust
cover
oil reservoir filler
cap
and
clutch
line
for
damage
or deformation If abnormal
condition
is
found
replace
with new
one
Reassembly
Reassemble
the
master
cylinder
as
mbly
in
reverse
sequence
of
disassembly noting
the
following
matters
The
piston cup
should
be
soaked
in brake
fluid
before
reassembly
Install
the
piston
cup carefully
so
that
it is
correctly
faced
CL
9