Specifications

CHASSIS
1 The
foliowing
tightening
torque
of nuts
shall be
adopted
Ball stud nut
3 0
to 5
0
kg
m
21 7
to 36 2ft lb
Gear arm nut
14
kg
m
101
ft lb
Idler arm nut
5 7 to 63
kg
m 41 2 to
45 6
ft
Ib
2
Assembly
of
the idler
assembly
is
accomplished as
follows
I
Apply soap
water on the outer circumference of
bushing
Press
the
bushing
into
the
idler arm
carefully
until the
bushing protrudes equally
at
the both sides
2
Fit
idler arm
body
in the rubber
bushing
Keep
the
idler arm center line in
parallel
with the
chassis center line
INSTALLATION
Installation
can
be
accomplished
in the
reverse
order of
removal
Pay
attention
to the
following points
I
Set
the
length
of
both side rods
to 296
8
rom 11 69
in
It should
be
done between the baIl stud centers
2 Check
wheel
alingment
and if
necessary adjust
it
ACCIDENT
COLLISION
When accident collision occurs unfortunately
and the
vehicle
especially
its front unit is
damaged
conduct
inspection
in
accordance with the
following
instruction
Inspect
the
steering system
particularly
carefully
because
it is
a
very important
unit
for
driving
I Check both side
steering
angles
for correct balance
2 With
the tires
positioned
at neutral check the
steering
wheel bar for
correct
position
ST 16
3
Operate
the
steering
system
and check
it
for
sliding
noise
4 Check the
operation
for
smoothness
5
Check the side rod and cross rod for
bending
6
Check the
gear
arm for crack
7
Check the
gear housing tightening
bolt for
slackness
and installation boss for crack
8 Check the sector shaft serration for
twisting
9 Check the sector
gear
for crack
10 Check the ball screw for
pitting
11 Check the column shaft for
bending
crack and
sliding
scar
12
Check
the
jacket
tube
for
bending
13 Check
the
steering post
clamp
for existance of
column offset
I4
Check the side member
gear
housing
installation unit
for deformation
15 Check
the
portion
of the
steering
post
bracket
installed
on
the
steering post clamp
for correct
installation
AD JUSTMENT
I
Toe
in
The
procedure
of toe
in
adjustment
is outlined in
section
FRONT AXLE AND FRONT SUSPENSION
2
Steering angle
Under
the
specified
load 4
passengers
adjust
the
stopper
bolt of the knuckle
arm so
that
the
inner wheel
has
an
angle
of
430
Note
Specified
steering angle
of wheel is 43 for inner
wheel and
36
05
for
outer wheel