Service manual

PROPELLER
SHAFT DIFFERENTIAL CARRIER
i
Pinion
bearing adjust
washer
Part number Thickness
mm in
Part
number
Thickness mm in
38127 09400
2 59 0 1020
38135
09400
2 43
0 0957
38128 09400 2 57
0 1012 38136
09400
2 41 0
0949
38129
09400 2 55
0 1004
38137 09400
2 39 0
0941
38130
09400 2 53
0 0996
38139 09400
2 37 0
0933
38131
09400
2 51 0
0988 38140 09400 2 35 0 0925
38132
09400
2 49 0
0980 38140 09400
2
33
0 0917
38133 09400
2 47 0
0972 38141 09400 2 31
0 0909
38134
09400 2 45 0
0965
4 Remove
flange
and install
oil seal Be
sure
to
replace
oil seal with
a
new one
whenever differential carrier is
disassembled
5
Install flange
and washer and
tighten pinion
nut with
prescribed
tightening torque
14 to 17
kg cm
104 to
129
inlb
6 Turn
flange
to
let
pinion bearing breaking
in and
make
sure
that
preload
of
pinion
is correct
again
Adjusting
side
bearing
shim
I Use
the
same
shim
again
unless differential
case side
bearing
and
or carrier is
replaced
or
preload
of
bearing
is
abnormal
2 When
replacing
side
bearing
use
weight
block of
approximately
2
5
kg
5
5 Ib and measure
bearing
width
before installing
new
bearing
Standard width
20 00
mm
0
7874
in
Left side shim thickness
Tl
A
C
D
F
x om
0
175
mm
Right
side shim
thickness
T2 B
D
F x 0
01 0 150 mm
Where
A B Mark on
gear
carrier
C
D
Mark on
differential case
e
E F
Tolerance of left or
right
side assembled
width
against
standard size
20
rriIi1
0 7874 in is
expressed
in unit of 0 01
and om mm 0 0004
in is
expressed
as
one
Fig
PD 20
Adjusting
side
bearing
shim
3
Apply
selected shim to differential case and fit side
bearing
cone
4
Tap
differential case
assembly
lightly
with a
rubber
mallet and
install it
on
gear
carrier
PD ll