Service manual

PROPELLER SHAFT
DIFFERENTIAL
CARRIER
Side
gear
thrust
washer
Part
number Thickness mm
in
38424 25660 0 76 to 0 81 0
0299
to 0
0319
38424
32200
0 81 to 0
86
0
0319
to 0
0339
38424
32201 0 86
to
0 91
0 0339
to 0 0358
38424 32202 1 01 to 1 06
0 0398
to 0 0417
38424
32203
1 06 to l ll 0
0417
to 0 0437
Fig
PD 15
Measuring
sjd
gear
back clearance
Standard
side
gear
back clearance
0 02
to
0 08 mm
0 0008 to 0
0031 in
3
Fit lock
pin
caulk
circumference
of
lock
pin
hole
and
lock
it
4
Install drive
gear
on differential
case
Tapping
bolt
head with a
hammer
tighten
bolts in
diagonal
sequence
bend lock washer to lock bolts
Tightening torque
4
8 to
5 5
kg
m 35 6 to 40 7 ft Ib
5
Fit side
bearing
together
with
ferential
case by
ihe
use
of a
ST332 10000
adjust
shim
to
dif
drift
special
tool
r
ST3321
0000
Fig
PD 16
Installing
side
bearing
Adjusting pinion height
Install
pinion
on
differenti
a1
carrier
temporarily apply
specified
preload
7 to
10
kg
m
61 to 8
9
in lb
and
measure
pinion heigh
t
When
installing pinion
on differential carrier
do
not
install oil
seal
Note Do not
tighten
pmlon
nut
excessively
because
spacer
and shim are oot installed
When
adjustment
is
required adjust
thickness
of
shim
applied
to
back of rear
bearing
cup
Fit rear
bearing
cone
to drive
pinion
Speci 1ltool
ST30030000
Fig
PD 17
Installing
pinion
bearing
PD
9