Service manual

f
CHASSIS
8
Remove
oil seal from differential
gear
carrier
drags during
rotation or noise occurs
replace
Note Be sure
to
replace
it with new
one when rein
stalling
9
Apply
an
adapter
to race side surface and withdraw
bearing
outer race
Put removed
pinion
height
adjust
shims
in
order
Fig
PD 14
Removing
outl rrace
INSPECTION
AND REPAIR
Thoroughly
clean
all disassembled
parts
and
repair
or
replace
if worn damaged
or
defective
1 Drive
gear
and drive
pinion
I
When
tooth contact is
incorrect
check
them for
cause and
adjust
correctly
at
the
time of
reassembly
When
wear
is excessive
or tooth
contact cannot
be
adjusted
correctly replace gears
as a
set
2 When
tooth surface
is
cracked
or
damaged
or
seized
replace gears
as a
set
2
Side
gear
and
pinion
mate
gear
1 When tooth surface
is
cracked or
damaged
replace
2 When thrust washer surface
is worn or seized
replace
Repair
with an oil stone when wear or
seizure
is
UHUU
3
Bearing
When
bearing
is
seized exfoliated
worn rusted
or
4 When side
gear
and
pinion
mate
gear
thrust washers
are seized
damaged
or worn
excessively
replace
s O seal
When oil seal is weakened or
damaged replace
P
marily replace
oil seal whenever
disassembled
6 Gear carrier
When
sliding part
is
worn or
cracked
replace
7
Differential case
When
sliding part
is worn or cracked
replace
8
Flange
When oil seal
lip
contact
surface is
damaged replace
ASSEMBLY
AND AD JUSTMENT
Assemble differential
carrier
in
reverse
sequence
to
disassembly by noting
the
following
matters
1 Put shims
and
washers
in order and install
them on
the correct
positions
2
Clean shim
washer and
bearing
contact surfaces
3
When
installing bearing put gear
oil When
fitting
bearing
however
clean off
oil
from
filling
part
4 When
installing
oil seal
fIll
space
between
lips
with
multi
purpose
grease
MIL C 21
08 or G
I 0924 and install
carefully
so
as
not to
damage
oil seal
lip
Assembling
differential
gear
case
1 Install
pinion
mate
gear
thrust
block
and
side
gear
on differential
case
Coincide
pinion
mate
shaft with lock
pin
hole on
case and install it
U
When
adjustment
is
required
select
a
proper
side
gear
thrust
washer so
that
clearance
is within the standard
value
PD 8