Service manual

TRANSMISSION
Select
lever
pivot
bolt
0 5
to
0 8 3
6
to 5
8
Lower
support
bracket
0 6 to 10 43
to
7 2
Steering
wheel
tightening
nut 7
0 to
75
50
6 to 54
2
Transmission
gear
control
floor
shift
Control lever installation bolt
1
9 to
2 2
13
7 to
15 9
TROUBLE
DIAGNOSES AND CORRECTIONS
Condition
Difficult to
intermesh
gears
Gear I
ips
out
of mesh
Probable cause
Corrective action
Causes
for difficult
gear shifting
are classified
to
troubles
concerning
the
control
system
and transmission
When
the
gear
shift lever
is
heavy
and
it is difficult to shift
gears
clutch
disengagement
may
also
be
unsmooth
First
make sure that the clutch
operates
correctly
and
inspect
the
transmission
Worn
gears
shaft
and
or
bearing
Replace
Insufficient
operating
stroke due
to
worn
or
loose
sliding part
Repair
or
replace
Defective or
damaged
synchronizer Replace
In the
most case
this
trouble occurs when the
interlock
plunger
check ball and
or
spring
is worn or
weakened or when the
control system
is defective
In
this
case the trouble cannot
be
corrected
by
replacing gears
and therefore
trouble
shooting
must be
carried
out
carefully A
It
should also be noted that
gear slips
out of
mesh
due to vibration
generated by
weakened front and rear
engine
mounts
Worn interlock
plunger
Replace
Worn
check ball and
or
weakened or
broken
spring
Replace
Worn
fork rod ball
groove
Replace
Worn damaged bearing
Replace
Worn or
damaged gear
Replace
TM 21