Service manual

TRANSMISSION
Oil
seal
Replace
if
lip
is deformed worn
or cracked
or when
snap ring
is
dropped
off
Rear
engine mounting
insulator
Replace
if
weakened deteriorated or cracked
REASSEMBLY
ADJUSTMENT
Reassemble
transmission
in reverse
sequence
of dis
assembly
When
reassembling
note the
following matters
Main shaft
and
gear
1
Snap ring
2
3rd 4th
synchronizer
assembly
3
Ist 2nd
synchronizer
assembly
4 1st
gear
bearing bushing
5 Thrust washer and ball
6 Main
shaft
7 Main shaft
bearing
Fig
TM 27
Main
shaft assembly
1
For
both
Ist 2nd and 3rd4th
synchronize
assem
blies
install synchronizer hubs toward correct
lifec
tion
2
When
fitting
Ist
gear
needle
bearing
collar to
shaft
use a
brass
drift
Note
a If end of collar is
damaged
1st
gear
end
play
is
deviated
Recommend a
piece
of mild metal be
applied
while
tapping
b Do
not use wooden mallet
Fig
1M 28
Driving
bearing bushing
3
When
fitting
main shaft
ball
bearing
use a
hollow
drift transmission
adapter special
tool
ST23800000
to
depress bearing
inner race
firmly
Note
Be sure to install thrust
wash
and ball
Fig
1M 29
Fitting
main
shaft bearing
4
For
3rd4th
synchronizer
hub
snap ring
select
proper
snap
ring
from those listed
below so
that
synchronizer
hub
end
play
is
minimum
Part number
Thickness mm
in
32263 14600 1 40 to 1 45 0 0551 to 0
0571
32263 14601 1 45
to
1 50 0 0571 to 0
0591
32263
14602 1 50
to
1 55 0 0591 to
0 0610
32263 14603 1 55 to 1 60 0
0610 to 0 0630
32263 14604 1 60
to
1
65 0 0630 to
0
0650
TM 9