Service manual
TRANSMISSION
cJ
@
o
9
cr
1
Coupling
sleeve
2
Shifting
insert
3
Synchro
hub
4
Spread
spring
Fig
TM
J
9
Synchronizer
disassembled
18
To
disassemble
main
drive
gear
remove
snap
ring
from
front
side
by
using
snap
ring
pliers
Fig
TM 20
Removing
snap
ring
19
Remove
main
drive
gear
bearing
with
bearing
puller
special
tool
ST30030000
and
press
ir
rig
TM
21
Removing
main
drive
gear
bearing
INSPECTION
Thoroughly
clean
all
disassembled
parts
with
solvent
and
check
them
for
wear
damage
and
other
defective
conditions
Transmission
case
and
rear
extension
Clean
them
with
solvent
thoroughly
and
check
for
crack
which
may
cause
oil
leaking
and
other
defective
conditions
When
bur
pitting
and
or
other
damage
exists
on
joint
repair
or
replace
2
Remove
adhesive
from
installing
surface
completely
3
Repair
or
replace
dowel
pin
knock
pin
if
damaged
ben
t
or
warped
4
Replace
rear
extension
bushing
if
interior
is
worn
unevenly
Bearing
I
Thoroughly
clean
bearing
dry
and
remove
dust
with
compressed
air
2
When
ball
bearing
inner
race
and
cen
ter
race
ball
sliding
surfaces
are
worn
unevenly
unsmooth
due
to
crack
or
out
of
round
of
ball
is
excessive
due
to
wear
or
rough
surface
replace
bearing
with
a
new
one
3
Replace
needle
bearing
if
worn
or
damaged
4
Replace
rear
extension
bushing
if
worn
or
cracked
V
t
ii
t
t
Fig
TM
22
Inspecting
baIl
bearing
TM
7