Service manual

CLUTCH
Condition
Abnormal
lining
wear
Clutch drags
Clutch
slips
Probable cause
Insufficient
pedal
free
travel
Driver
steps
unnecessarily
on
pedal
this
causes
lining
wear
and
damage
to
release
bearing
Weakened or
snapped pressure springs
Incorrectly
installed
linings
Oil or
grease
on
flywheel pressure
plate
and
linings
Loose
disc
linings
due
to
poor
rivet
tightness
Clutch disc
hub does
not
slide
freely
on
drive
shaft
spline
Warped
or cracked
pressure
plate
Misalignmen
t
J
Stiffened
hydraulic
control mechanism
Worn out
lining
Insufficient
clutch
pedal
return travel
due
to
the
control and
pedal
return
springs
being
weak
or
misadjusted
Weakened or broken
diaphragm spring
Oil or
grease
on
linings
CL
13
Corrective action
Adjust
clutch
pedal
free travel
correctly
Advise
driver
to discontinue
wrong
practice
and
step
on
clutch
pedal only
when ne
cessary
Check
pressure springs
for
tension as
speci
fied and
replace springs
if
they
are un
serviceable
Replace linings
with
new ones and
install
them
correctly
Check
clutch disc for center
alignment
Remove cause
of
leakage
clean
flywheel
and
pressure plate thoroughly
and
replace
linings
If
linings
are
not worn
replace
defective
rivets Otherwise
replace
linings
and clutch
rivets
securely
Remove
any foreign
matter or dirt
deposits
from shaft
splines
When trouble is
still
present
replace damaged parts
Replace pressure plate
Locate the defective
point
and if
possible
adjust alignment
or
replace
distorted
parts
Check
spring
tension If
necessary
take
down
pedal
and
lubricate
components
Install
new
linings
and make
sure
that the
cIu
tch
disc
pressure plate
and
flywheel
are
not
damaged
Locate
cause of failure
and
replace
defective
springs
Overhaul clu tch and
replace
springs
Remove cause of
leakage
and
replace
linings
if
cleaning
is
ineffective