Service manual

CHASSIS
Condition Probable cause
C lu1ch
drags
Insufficient
push
rod
length
Excessive
pedal
free
travel
Warped
clutch disc
Roughened linings
Improperly
filled
loose or broken
lining
Incorrect
release
bearing
to diaphragm
spring
finger
clearance
Clutch disc hub
forcing
on
drive
shaft
Damaged
drive shaft
splines prevent
the
clutch disc from
sliding
Oil
or
grease
on linings
Warped
or
damaged pressure plate
or
clutch
cover
Air
pockets
in
the
hydraulic system
not
bled
correctly
Dirt
or
foreign
matter
on
sealing
faces of
master
cylinder piston
cup
Air
pockets
in
master
cylinder
due to
loose
piston
Fluid
leakage
from
cylinder
Low fluid
level
in reseIVoir
Clogged
vent hole
in reservoir
cap
promotes
infiltrate
past
the seal
CL 12
Corrective
action
Adjust
the
push
rod
length correctly
Adjust
free travel
correctly
Set
level of
clutch disc if
possible
Maximum
plate
run out 05
mm 0 0197 in
Repolish linings
with a metal
brush
or
replace
them if
necessary
Replace
linings Lining
rivets
should
be
clenched with no
protrusion
to avoid
damaging pressure plate
and
flywheel
Adjust
correctly
Locate cause of
trouble and remove
it
if
possible
otherwise
replace
the clutch disc
Replace
the drive shaft also the
clutch disc
if
required
Lc
cate the
cause of oil or
grea
se
leakage
and
mrrect
it as
required
Clean or
replace linings
Replace
defective
parts
Bleed
out
completely
Clean
replace piston cup
if
damaged
and
bleed the
system
Replace
piston cup
and bleed the
system
Replace piston
cup
if
damaged
bleed
the
system
Top up
with
brake fluid and bleed the
system
if
necessary
Clean reservoir
cap
unclog
the
vent hole and