Service manual

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CHASSIS
Removal Reinstallation
1 Disconnect
pum
rod from clutch
pedal
2
Disconnect clutch line
from
master
cylinder
and
drain fluid
3
Remove
securing
bolts and remove master
cylinder
assembly
from
vehicle
Disassembly
1
Remove
riller
cap
and drain fluid
2
Pull back dust
cover and remove
snap ring Stopper
pusluod
piston assembly primary
cup
and return
spring
assembly
can
be removed
Inspection
Thoroughly
clean all
parts
with
brake fluid before
inspection
1 Check
cylinder
and
piston
for uneven wear or
damage
Replace
if
required
2
Replace piston cup primarily
whenever
master
cylinder
is disassembled
It must also be
replaced
when
wear or deformation due
to
fatigue
or
damage
is found
3 Check dust
cover
oil reservoir
fIller
cap
and clutch
line for
damage or
deformation
If
abnormal
condition is
found
replace
with
new one
Reassembly
Reassemble
the
ma5ter
cylinder assembly
in reverse
sequence
of
disassembly noting
the
following
matters
1
The
piston
cup
should be soaked
in
brake fluid
before
reassembly
Install
piston
cup
carefully
so that
it is
r
2
Apply
brake fluid
sufficiently
to
cylinder
and
piston
and assemble them
Reinstall the master
cylinder
assembly
in
reverse
sequence
of removal and
adjust s
follo
Adjust pedal
height by changing push
rod
length
2
Bleed
air
out
of the
hydraulic system
OPERATING CYLINDER
Removal
Remove return
spring
2 Di
nect clutch line from
operating cylinder
3 Disconnect
push
rod
from withdrawaHever
4 Release two bolts
used to
mount
operating cylinder
to clutch
housing
Disassembly
Remove dust
cover
2 Remove
snsp
ring
All other
parts
can
be dis
assembled
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It
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Fig
CL 19
Operating
cyUnderdisassembled
iIlW
J
Check all
par
especially piston cup
and
replace
if
worn
or
damaged
CL 8