Service manual

CHASSIS
Sector shaft cover
tightening torque
1
6 to
1 8
kg m
11
6 to
13 0
ft lb
Note Be sure
to
use new gasket
and
apply
oil leak
preventing agent
on the sector
shaft
cover
installing
surface of
steering
gear housing
and the
upper
surface of
gasket
3
Turn sector
shaft
adjusting
screw slowly
to
lower
sector shaft
and
tighten
sector shaft
adjusting
screw with
lock
nut
temporarily
when sector shaft comes into
contact
with ball nut
7
Connect gear
arm to sector shaft move sector
shaft
several times
to
ensure
it
turns
smoothly
8
Set
gear
arm to neutral
position
and with
ball nut
and sector
shaft intermeshed at center
measure backlash
at the
end of
gear
arm When backlash
is deviated from
range
of 0 to 0
1
mm 0
to 0 004
in
further
tighten
sector shaft
adjusting
screw
and
adjust
backlash to the
prescribed
value
Fig
ST
11
Metuuring
backl4sh
9
Operate gear
arm
several times
retighten
sector
shaft
adjusting
screw
1 8
to
1
6
of
one
full
turn and
tighten
lock
nut
finally
Lock nut
tightening
torque
3 2
to
3 7
kg
m
231 t026 8ft lb
10
Pour
gear
oil
MP
90 into
gear
assembly upto
level
of nner
plug
hole
and
install filler
plug
Volume of oil
Approximately
0 33 liter 0 70 US
pts
0
58 UK
pts
INSTALLATION
Installation may
be
accomplished
in reverse
sequence
of
removal
Pay
attention
to
the
following
matters
Tightening
torque
Steering
gear
housing
3 2 to 3 7
kg
m
23 1
to
26 8 ft lb
Gear
arm 14
kg
m
101 2
ft lb
Steering
wheel
7 to 75
kg
m 50 6
to
54 2 ft lb
2 With front wheels
directed
correctly
to forward
make sure to
punch
mark on the
top
end
of
steering
column
3 When
installing
steering
wheel
apply
grease
to
sliding
part lightly
4 Check
steering
wheel
for smooth
operation
STEERING LINKAGE
CONTENTS
AEMOV Al AND
DISASSEMBLY
INSPECTION
AND
AEPAIA
ST 7
ST 7
ASSEMBLY
AND
INSTAllATION
Idler arm
assembly l
ST
7
ST 8
ST
6