Service manual

STEERING
Tightening torque
1 6 to
1 8
kg
m
11
6 to
13
0 ft
Ib
Standard worm
bearing
shim thickness
1 5
mm
0
0591 in
Worm
bearing
adjusting
shim
Part
No Thickness mm
in
48029 71200
0
762
0 0300
48030
71200 0 254 0 0100
48031
71200
0 127
0 0050
48032
71200 0
050
0 0020
4
Adjust
preload
of
worm t
aring by
lecting
worm
bearing
shims to obtain
steering
colUJ nn initial
turning
torque
of
4 0 to 6 0
kg
m 28 9 to 434 ft lb
Initial
turning
torque
of
steering
column
New
worm
bearing
4 0 to 6 0
kg
m 3 5 to
5
2
in Ib
Used
worm
bearing
24 to 44
kg
m 2 1 to 3 8
inlb
At
steering
wheel
New
0 2 to
03
kg
0 4 to O 7lb
Used
0 12
to
0 22
kg
03 to
05
lb
1
r
II
Fig
ST 9
Measuring
initidl
turning torque
5 Install sector haft adjusitng screw
and selected shim
in the
slot
of
sector
shaft
Measure end clearance
and select a
proper
sector
shaft
lj
adjusting
screw shim so that
end clearance is 0 01
to 0
03
mm
0
0004
to 0
0012 in
Fig
ST J 0
Measuring
end deamce
Sector
shaft
adjusting
screw shim
Part No
Thickness
n
rn in
48213 BOIOO
1
575 0 0620
48214 BOIOO
1
550 0 0610
48215 BOlOO
1 525 0
0600
48216 BOIOO
1
500
0
0591
48217 BOIOO
1475 0
0580
48218 80100 1450
0
0571
a
6
Install sector
shaft in
gear
housing
I
Turn
steering
column
by
hand
until ball nut
is in its
travel center
so that
sector
shaft
center tooth enters
baU
nut center
looth
space
2
Install
sector
shaft cover
and
turn
sector
shaft
adjusting
screw
to
raise sector
shaft to sector
shaft cover
side
so
that
2 t03
mm
0
0787 toO 1181
in
lash
is made
between
sector shaft teeth
and ball nut Make sure
that
ball nut
and sector shaft
intermeshing
position
is not
deviated from center
ST
5