Service manual

CHASSIS
Apply
rubber
grease
to
piston cup
and
other rubber
parts
slightly
and brake lIuid to
piston
and
cylinder
bore
Reassembly
and reinstallation
Reassemble and reinstall front
brake in reverse
sequence
to
disassembly
and removal
Note
the
following
matters
I
When
assembling
adjuster assembly apply
brake
grease
to
adjuster housing
bore
adjuster
wheel and
adjuster
screw
When
installing adjuster assembly
to brake disc
apply
brake
grease
to disc
adjuster
and
spring
plate
sliding
surfaces to slide
adjuster smoothly
Measure
adjuster
sliding
resistance
Adjust
by
shim
when
sIding
resistance
is incorrect
Adjuster
sliding
resistance
5
to 12
kg I1 0 to 26 5Ib
2
Before
installing
brake
shoe assemblies
apply
brake
grease
to wheel
cylinder
and
adjuster
brake shoe
installing
grooves
and brake disc and brake shoe
assembly
contact
faces two
places
Be careful not to allow brake
grease
to
stick on brake shoe surface
REAR
BRAKE
Fig
BR l1
Greasing
points
on
ront
brake
3
Tightening
torque
Whee
cylinder
4 2
to 5 2
kg rn
30 4
to 37
6
ft Ib
1
7
to
2
0
kg rn
12
3
to 45 ft lb
4 0
to 54
kg rn
28 9 to
39 0
ft lb Connector
bolt
Brake disc
4
Adjust
brake shoe clearance and bleed brake
system
Upon
completion
of
the above
adjustments
make sure
that brake
operates correctly
and no brake fluid leaks
1f1
1 Brake disc
11
Adjuster
head
2 Rear brake shoe
12
Shim
assemblies 13 Lock
spring
Fore After
14
Spring plate
3 Upper
return
15 Lock
plate
spring
t6
Shim
4
Lower
return
17 Rubber boot
spring
18 Anti I1lttle
pin
5
After
shoe 19
Spring
seat
return
spring
20
Anti rattle
6 Wheel
cylindet
spring
assembly
21
Retainer
7
Adjuster assemblY
22 Extension
link
8
Adjuster housing
23
Toggle
lever
9
Adjuster
wheel
24
Retumspring
10
Adjuster
screw
Fig
BR 12 Rear brake
BR 8