Service manual

BRAKE
other
parts
so that brake lines
do
not interfere with other
parts
due
to vibrati on
during
driving
2
Apply
brake
fluid to threaded
part
of brake tube
flare nut
correctly
engage
threads and
tighten
flare nul
3 Install brake
hose
being sure not
to
twist
hose
Install front brake
hose
particularly carefully
so
that hose
is not twisted when
vehicle is in
posture
with
standard
load and
wheel is set to
straight driving position
Turn
steering
wheel from lock to lock
and
make sure
that tires
and
suspension components
do not interfere
with brake
hose
In addition be sure that hose
is
not
twisted
when
wheels
are completely
unloaded
4
When brake hose
is
disconnected from
3
way
con
nector
on rear axle
housing
once be sure to
replace
copper
packing with
a new
one
5
Tightening
torque
kg
m
ft Ib
1 0
to
1 5
7
2
to
10
9
1
0 to
15 7 2 to
10 9
4
way
connector
3
way
connector
Master
cylinder
to
brake
tube
1 7
to
2
0
12 3
to 14 5
FRONT
BRAKE
4
way
connector
to
brake
tube
Connector to brake tube
Wheel
cylinder
to
brake hose
Wheel
cylinder
to
brake
tube
3
way
connector to
brake hose
3
way
connector to
brake tube
Brake
hose
to brake tube
1 7
to 2
0 12
3
to
14 5
1 7
to 2
0
12 3
to 14 5
17 to
2 0
12 3
to 14 5
17 to 2 0 1 23
to
14 5
1 7
to
2
0
12 3
to
14 5
1
7
to
2 0
12
io 14 5
1 7
to
2 0
12 3
to
14 5
6 Fill
master
cylinder
reservoir
with
brake fluid and
perform
air
bleeding completely
7
Upon
completion
of
air
bleeding
make
sure
that
I
brake
operates
correctly
and no
brake
fluid
leaks from
brake
tube
and hose connectors
Fully depress
brake
pedal
continue
to
depress
brake
pedal
for
several seconds and
check brake
line
for fluid
leakage
If fluid leaks from connector
tigh
connector
or
replace
if
necessaiy
Note Do
not use brake fluid
otlll
1l1an
specified
@@
Fig
HR 7 Front
brake
BR 5
1
Brake
di
2
Front brake
shoe
assembly
Fore
3
Front
brake shoe
assembly
After
4
Upper
return spring
lower return
spring
5
After
shoe return
spring
6 Wheel
cylinder assembly
7
Adjuster assembly
8
Adjuster
housing
9
Adjuster
wheel
10
Adjuster
screw
11
Adjuste
head
12
Shim
13
Lock
spring
14
Spring plate
15 Lock
plate
16 Shim
17 Rubber boot