Service manual

FRONT
AXLE
FRONT
SUSPENSION
2
Install dust
seal
on
knuckle
spindle support
3 Coincide
direction
of notch
for cotter
pin
on
fulcrum
pin
with
direction
of
pin
hole of
knuckle
spindle
support
and drive
fulcrum
pin
into
knuckle spindle
support
with a
copper
or lead
hammer
Insert cotter
pin
into hole
tighten
lock nut
Tightening
torque
0
4
to
0 6
kg
m
2 9
to
43 ft Ib
4r
t
a
Fig
FA Z8
Installing fulcrum pin
4 Screw
bushings
in
both sides
manually
and
tempora
rily
so
that
knuckle
spindle
support
is in the
center
of
lower link and
retighten
them to
the
specified tightening
torque
Make sure that knuckle
spindle
and lower link
angle
is
76
50 Make
sure
again
that
knuckle
spindle
support
is in the center of lower link
TIlls
operation
can
be
performed
easily by
removing
f1ller
plug
Tightening torque
24 to
25
kg m I73
5
to 180 8
ft Ib
Unit
mm
inl
9 05 to 11
05
0 3563 to 0 4350
36
5 9 05 to
11 05
1 437 0 3563 to
0 4350
Fig
FA
Z9
Installing
screw
bushing
5
Remove f1ller
plug
install
grease nipple
and
inject
grease
until
grease
comes
out from dust
cover
Reinstall
f1l1er
plug
6
Upon
installation
make
sure that
fulcrum
pin
operates
smoothly
Operating
resistance
Less than 0 5
kg
m 3 6 ft
Ib
7
Install
upper
link
bushing
on
the
upper
end
of
knuckle
spindle
support
8 Install
the
upper
end
of
knuckle
spindle
support
on
upper
link
arrange
them to condition shown
in
Figure
FA 30 and
tighten
fulcrum bolt
Tightening torque
4 7 to 5 2
kg
m
34 0 to 37 6 ft
Ib
Note Be sure to install fulcrum bolt from rear side of
vehicle
l
j @
4
54 5
mm
2 146 in
Fig
FA 30 Assembled
posture of
knuckle
spindle
and
upper
link
5
Tension
rod
I
Tighten
nut on the
rear end
of
tension rod to obtain
r
an
extent that rubber bushings
are
compressed
into 33 4
mm
1 3IS
in as shown n
Figure
FA 31 and
tighten
lock
f
nut
2
Install tension rod bracket on frame bracket
fA
15