Service manual

FRONT
AXLE
FRONT SUSPENSION
U
or
it
does not rotate
smootWy
or
noise
occurs
7
Spindle
nut
Repair
or
replace
when
thread
is
damaged
Reinstallation
Reinstall front
axle in
reverse
sequence
to removal
by
noting
the
following
matters
Moreover when
installing
front axle
lightly apply
multi
purpose grease
MIL
G2108
or
10924 to
sliding
parts
I When
replacing king
pin
and
bushing
I
Install
bushing carefully by
the
use of
a
special
tool
ST35380000 so that
grease groove
toward circumferen
tial
direction
is in
upper
side
and
bushing joint
is
faced
rearward
Grease
groove Upper
side
Lower side
Fig
FA 8
King pin bushing
2
Remove grease
nipple
and
drill
grease
hole
on
bushing
through
threaded
grease nipple
hole
Drilling
diameter
Approximately
3
mm 0 1181
in When
grease
hole
is
drilled
thoroughly
remove metal
particles
and bur
3 Ream the inside of
bushing
to standard value
by
the
use
of
king
pin bushing
reamer
special
tool
HT56802000
Perform reaming
from
both
upper
and lower
bushings
When
reaming
upper
side
utilize
lower
side
as reaming
guide
and when reaming
lower
side utilize
upper
side
as reaming
guide
to
align
the
center
line correctly
Bushing
inner diameter when fitted
20
010 to 20 035 mm 0 7878 to 0
7888
in
2 When
installing spindle
on
spindle
support
be
sure to
install
thrust
bearing
to
face covered side
upward
3
Selecting spindle
shim
I
Jack
up
the
bottom
of
spindle slightly
measure
clearance
by
means of a
filler
gauge
and select
proper
spindle
shims
to
obtain the
correct
clearance
Standard clearance 0 04
mm
0 0016 in
or
less
Spindle shim
Part
number
Thickness
mm in
40032 25660 0 075 0 0030
40033
25660 0 25 0 0098
40034
25660
0 75 0 0295
2 When
king pin
is filled make sure to
operate
smoothly
When
turning
resistance exceeds standard
value
readjust
shim and check
bushing
and
king pin
if neces
sary
King pin turning
resistance 15
kg cm
13
in
Ib
4
Install
plug
after
applying
seal n
its
circumference
and caulk three
positions
around
spindle by punch
5 Install
bearing
outer
race
FA