CBX800 INSTALLATION MANUAL 1 2 3 4 5 Figure A NOTE 1 Indicator LEDs 4 Compression Connectors (5) 2 Cover Screws (4) 3 Host Interface Module Panel 5 25-pin Device Connector For a complete Gateway configuration using the Genius™ configuration program, refer to the CBX800 Help On-Line available on the CD. This manual is also downloadable from the Web at www.automation.datalogic.com/cbx800.
CBX800 INSTALLATION MANUAL 8 7 7 9 10 6 11 11 5 4 12 3 2 1 13 14 Figure B 1 Power switch (ON/OFF) 2 Source Chassis Grounding Selector 3 Source Shield Selector 4 Power Source Selector 5 Mounting Holes (2) 6 Data Source Port Connector 7 Indicator LEDs 8 Auxiliary Port Connector 9 IP65 Host Interface Module Connector 10 Standard Host Interface Module Connector 11 Spring Clamp Terminal Blocks 12 RS485 Termination Resistance Switch 13 ID-NET/Host Shield Selector 14 ID-NET Termination
CBX800 INSTALLATION MANUAL UPDATES AND LANGUAGE AVAILABILITY UK/US The latest drivers and documentation updates for this product are available on Internet. Log on to: www.automation.datalogic.com I Su Internet sono disponibili le versioni aggiornate di driver e documentazione di questo prodotto. Questo manuale è disponibile anche nella versione italiana. Collegarsi a: www.automation.datalogic.com F Les versions mises à jour de drivers et documentation de ce produit sont disponibles sur Internet.
CBX800 INSTALLATION MANUAL DESCRIPTION The CBX800 is a Gateway connection box which can be used as an accessory to facilitate system connections for installation and device replacement of several Datalogic family reading devices. It allows connection of devices equipped with a standard RS232/RS485 communication interface to the most common Fieldbus systems, by means of a complete range of optional modules, and to ID-NET™ high speed communication network.
CBX800 INSTALLATION MANUAL ACCESSORIES The following accessories are available on request for the CBX800: Name BM200/210 BM300/310 BM400 BM500/510/520 BM600 BM700 BM1100 BM1200/1210 BA100 BA200 BA900 ADP-FF1 Description Ethernet TCP/IP Module STD/IP65 Profibus Module STD/IP65 DeviceNet Module IP65 Ethernet/IP Module STD/IP65/IP54 CANopen Module STD Profinet Module STD CC-Link Module STD Modbus TCP STD/IP65 DIN Rail Adapters Bosch Adapters Two Cable Glands Panel Gender Changer 25P F/F (5 pcs) Part Number
CBX800 INSTALLATION MANUAL ACCESS TO INTERNAL PARTS To make installation and replacement easier, the CBX800 is made up of three parts: 1) the body of the device containing all electronic components and optional boards 2) the transparent removable cover for inspection and for easy access to spring clamps and internal modules 3) the removable front connector panel providing easy access to the serial and optional interface modules Figure 2 – CBX800 Front Connector Panel 6
CBX800 INSTALLATION MANUAL MECHANICAL INSTALLATION CBX800 can be mounted to various wooden or plastic surfaces using two self-threading screws (3.9 x 45 mm) and washers. Mounting to other surfaces such as concrete walls or metallic panels requires appropriate user-supplied parts (screws, screw anchors, nuts, etc). CBX800 can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories: BA100 (93ACC1821), BA200 (93ACC1822).
CBX800 INSTALLATION MANUAL NOTE Vdc is electrically connected to +V, just as GND is electrically connected to -V. This is useful for supplying external trigger, inputs and outputs from the CBX800 power source, however +V and -V signals should not be used as power supply inputs to the CBX800. The power supply must be between 10 and 30 Vdc only. SYSTEM WIRING The connection and wiring procedure for CBX800 is described as follows: 1) Open the CBX800 by unscrewing the four cover screws.
CBX800 INSTALLATION MANUAL PINOUT Group Input Power External Trigger Input Generic Input Outputs Other I/O Auxiliary (1) Interface ID-NET™ Network Data Source Auxiliary Interface (2) Data Source Interface Host Interface Name Vdc GND Earth +V I1A I1B -V +V I2A I2B -V +V -V O1+ O1O2+ O2O3A O3B +V I3A I4A -V I34B I34B TX RX SGND REF ID+ IDShield TX RX SGND Pinouts Function Power Supply Input Voltage + Power Supply Input Voltage Protection Earth Ground Power Source – External Trigger External Trigger
CBX800 INSTALLATION MANUAL The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID- and Shield; and RTX+, RTX- and SGND are repeated to facilitate system cabling. In this way the power and network busses can enter and exit the CBX800 from different spring clamps but be physically connected together. NOTE To avoid electromagnetic interference: - Connect CBX800 Protection Earth (Earth) to a good earth ground.
CBX800 INSTALLATION MANUAL SOURCE CHASSIS GROUNDING JUMPER SETTINGS The reading device chassis grounding method can be selected by positioning a jumper (see Figure 8 ). In this way the reading device chassis can be connected to earth ground (only if pin Earth is connected to a good earth ground). For all reading devices except 6K/8K, the chassis can alternatively be connected to the power supply ground signal (GND) or it can be left floating but, in this case, the jumper must be removed.
CBX800 INSTALLATION MANUAL RS485 HD OFF ON Figure 11 – RS485 HD Termination Resistance Switch The RS485 HD termination resistance switch enables or disables the insertion of the bus termination resistor for RS485 Half Duplex Multidrop applications. In Multiplexer applications the termination resistor must be enabled ONLY on the last device of the chain, the farthest away from the Multiplexer (assuming the Multiplexer is the first device of the chain).
CBX800 INSTALLATION MANUAL The Net Type selector switch allows setting the Gateway type: Serial (None), Fieldbus, ID-NET™ network: all non network applications (Typology Role = Other) must be set to None (0). ID-NET™ Slaves must be set to Slave Multidata (9), (same ID-NET™ network Topology Role as the ID-NET™ Master). Through the CBX800, several types of accessory Host Interface Modules are available to connect the CBX800 Gateway to a Host network as a Slave node of that network.
CBX800 INSTALLATION MANUAL ELECTRICAL CONNECTIONS POWER SUPPLY CBX00 can accept power from the connected reading device through the 25-pin connector, or through the dedicated spring clamp connector (see section Power Source Jumper Settings).
CBX800 INSTALLATION MANUAL Host RS232 Interface The RS232 interface can be used for connections to the host computer allowing transmission of code data. The following pins are used for RS232 interface connection: Pinout TX RX RTS CTS SGND Function Transmit Data Receive Data Request To Send Clear To Send Signal Ground It is always advisable to use shielded cables. The overall maximum cable length must be less than 15 m (49.2 ft).
CBX800 INSTALLATION MANUAL Host RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.
CBX800 INSTALLATION MANUAL Host RS485 Half-Duplex Interface The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols. It can be used for Multidrop connections with a Datalogic MX4000 Multiplexer, exploiting a proprietary protocol based on polled mode called MUX32 protocol, where a master device polls slave devices to collect data.
CBX800 INSTALLATION MANUAL AUXILIARY INTERFACE All CBX800s have an RS232 auxiliary interface available on the 9-pin connector below, which can be linked to another host computer or an external system. This interface is mainly used for CBX800 configuration through Genius™, the multilanguage software tool. Diagnostics and program downloading can be performed from this interface. Connections can be made to a PC or Laptop using a straight through cable or a USB-RS232 converter.
CBX800 INSTALLATION MANUAL DATA SOURCE INTERFACE The Data Source port can be used for configuration and data monitoring purposes. It allows full RS232/RS485 connectivity and is software selectable.
CBX800 INSTALLATION MANUAL For applications that do not use RX485 signals, do not leave these lines floating but connect them to SGND as shown below. NOTE USER INTERFACE SGND RX485+ RX485- SGND TX+ TXCBX800 Figure 24 - RS485 Full-duplex Connections using Only TX Signals DATA SOURCE AUXILIARY INTERFACE The Data Source Auxiliary Interface available on the 9-pin connector below is used for configuring the external reading device parameters through Genius™, the multilanguage software tool.
CBX800 INSTALLATION MANUAL INPUTS The two optocoupled polarity insensitive inputs, Input 1 (External Trigger Input) and Input 2, a generic input, available on the CBX800 spring clamp terminal blocks, are managed by the reader connected to the 25-pin connector. These inputs are optocoupled and can be driven by both NPN and PNP type commands. Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.
CBX800 INSTALLATION MANUAL EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER PNP Photocell Input Signal Pulled down to External Input Device Reference Figure 29 - PNP External Trigger Using External Power NPN Photocell Pulled up to External Input Device Power Input Signal Figure 30 - NPN External Trigger Using External Power Generic Input (Input 2) Pinout +V I2A I2B -V Function Power Source – Inputs Input 2 A (polarity insensitive) Input 2 B (polarity insensitive) Power Reference - Inputs INPUT
CBX800 INSTALLATION MANUAL Input Device Power to Input Input Device Signal Input Device Reference NPN Input 2 Using CBX800 Power INPUT 2 CONNECTIONS USING EXTERNAL POWER Input Device Input Signal Pulled down to External Input Device Reference Figure 31 - PNP Input 2 Using External Power Input Device Pulled up to External Input Device Power Input Signal Figure 32 - NPN Input 2 Using External Power OUTPUTS The two optocoupled general purpose outputs available on the CBX800 spring clamp terminal blocks
CBX800 INSTALLATION MANUAL OUTPUT CONNECTIONS USING CBX800 POWER Power is available directly to the Output Device, independently from the Power Supply Switch inside the CBX800.
CBX800 INSTALLATION MANUAL OTHER I/O Two further input signals and one output signal, are available on the CBX800 for readers that support them.
CBX800 INSTALLATION MANUAL INDICATOR LEDS blue/red green yellow yellow green green yellow yellow green green Figure 37 – Indicator LEDs There are ten Indicator LEDs which signal power, communication, and I/O activity and are visible from the CBX800 outside cover. The Power LED is blue when power is correctly applied to the CBX800 and the power switch is turned on. This LED is red if power polarity is incorrect. In this case the connected reading device is protected.
CBX800 INSTALLATION MANUAL TYPICAL LAYOUTS The following figure shows the general system layout. Auxiliary Interface Gateway to ID-NET™ Source Auxiliary Interface > BMxxx Fieldbus PWR CBX800 HOST or Gateway to Host I/O Reading Device > BM200 TCP/IP or Serial RS232/RS485 Figure 38 – General System Layout The general system layout allows the CBX800 Gateway to connect any serial device (Hand-Held Reader, 6K, 8KA Scanner, Matrix-2000, etc.
CBX800 INSTALLATION MANUAL Fieldbus Slave Nodes CBX800 Power 6 CBX500 CBX800 2 2 1 3 1 5 DS8100A 5 Matrix 400™ 7 Hand-Held Reader 4 Fieldbus Master (Host) CBX800 Source Interface (RS232) CBX800 Host Interface>BMxxx Fieldbus Module CBX500 Main Interface>BMxxx Fieldbus Module External Trigger (for On-Line Mode) Host Aux for CBX800 Configuration Source Aux for Source Reader Configuration Reader Auxiliary Interface for Reader Configuration Fieldbus Gateway Layout Fieldbus Gateway
CBX800 INSTALLATION MANUAL Ethernet TCP/IP Nodes CBX800 Power 6 CBX500 CBX800 2 2 1 3 1 5 5 DS6300 Matrix 200™ 7 Hand-Held Reader 4 Ethernet TCP/IP (Host) CBX800 Source Interface CBX800 Host Interface>BM2x0 Ethernet TCP/IP Module CBX500 Main Interface>BM2x0 Ethernet TCP/IP Module External Trigger (for On-Line Mode) Host Aux for CBX800 Configuration Source Aux for Source Reader Configuration Reader Auxiliary Interface for Reader Configuration Ethernet TCP/IP Gateway Layout CBX8
CBX800 INSTALLATION MANUAL ID-NET™ Slave Nodes CBX800 CBX100 CBX100 Power 2 6 3 3 1 5 7 Matrix 400™ DS6300 DS4800 7 4 ID-NET™ Host 2 Serial (Host) SC4000 ID-NET™ Master CBX800 Source Interface CBX800 Full Speed ID-NET™ Interface Reader ID-NET™ Interface External Trigger (for On-Line Mode) Host 1 Ethernet TCP/IP (WebSentinel) Host Aux for CBX800 Configuration Source Aux for Source Reader Configuration Reader Auxiliary Interface for Reader Configuration ID-NET™ Gateway Layout
CBX800 INSTALLATION MANUAL MUX32 Slave Nodes CBX800 CBX100 CBX100 Power 2 3 3 DS4800 Matrix 400™ 1 5 6 6 4 HandHeld Reader MX4000 MUX32 Serial (Host) CBX800 Source Interface CBX800 Host MUX32 Interface Reader MUX32 Interface External Trigger (for On-Line Mode) Host Aux for CBX800 Configuration Reader Auxiliary Interface for Reader Configuration MUX32 Gateway Layout MUX32 Gateway Note CBX800 Parameters Net Type Rotary Switch Topology Role System Layout / Main Port Type System La
CBX800 INSTALLATION MANUAL TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage Consumption Limited Current Consumption CBX + reading device consumption 10 to 30 Vdc* 0.8 - 0.5 A 2.5 A (see related manual) COMMUNICATION INTERFACES Host Interface Auxiliary Data Source ID-NET™ Communication Protocols USER INTERFACE LED Indicators Configuration Modes PHYSICAL FEATURES Mechanical Dimensions Weight RS232/RS485 up to 115.2 Kbit/s RS232 up to 115.2 Kbit/s RS232/RS485 up to 115.
CBX800 INSTALLATION MANUAL COMPLIANCE POWER SUPPLY This product is intended to be installed by Qualified Personnel only. This device is intended to be supplied by a UL Listed NEC Class 2 power source. CAUTION Total power consumption is given by adding the CBX800 power consumption to that of all the devices powered through the CBX800 (reading device, P.S., I/O). Refer to the manual of the connected devices for details about minimum/maximum supply voltage and power consumption.
DECLARATION OF CONFORMITY 09 Datalogic Automation S.r.l. Via S.
