Datacard® SP35/SP35 Plus Card Printer Illustrated Parts Manual April 2007 Part No.
Liability Statement This product has been built to the high standards of Datacard Group. Please do not attempt to operate or repair this equipment without adequate training. Any use, operation, or repair in contravention of this document is at your own risk. By acceptance of this system you hereby assume all liability consequent to your use or misuse of this equipment. Datacard assumes no liability for incidental, special, or consequential damage of any kind.
Contents Supplies __________________________________________________________________________ 1 Enclosure _________________________________________________________________________ 2 Swingarm Assembly _______________________________________________________________ 4 Print Transport, Underside __________________________________________________________ 5 Print Transport, Top Side ____________________________________________________________ 6 Print Transport, Drivetrain __________________________________________
Revision Log SP35/SP35 Plus Card Printer Illustrated Parts Manual Revision Date A April 2007 Description of Changes First release of this document.
Supplies Part Number Description SP35 Plus SP35 YMCKT Supplies Kit (250 yield) YMCKT Supplies Kit (500 yield) 552854-204 552854-504 552854-204 552854-504 YMCKT Supplies Kit (650 yield) KT Supplies Kit Black Monochrome Kit Dark Blue Monochrome Kit White Monochrome Kit 552854-530 552854-509 552954-501 552954-502 552954-503 552854-530 552854-509 552954-501 552954-502 552954-503 Red Monochrome Kit Silver Monochrome Kit Scratch Off Monochrome Kit Cleaning Sleeve 5-Pack Cleaning Kit 10-Pack Printhead Cl
Enclosure The serial numbers (SN) for the SP35 Plus are 90000 and above; RoHS-compatible SP35 printers are between 70000 and 89999; pre-RoHS SP35 printers are SN 69999 or lower.
Illustrated Parts 3
Swingarm Assembly Item Part Number Description Qty SP35 Plus SP35 - --570311-001 559645-999 559645-001 Swingarm Assembly (includes items 1 through 6) Swingarm Assembly (without fan) 1 1 2 3 4 5 6 570305-001 558430-001 551454-001 553806-001 551114-001 569714-001 551116-001 558430-001 551454-001 553806-001 551114-001 569714-001 Swingarm Latch Swingarm Bumper (alias: enclosure foot) Printhead Bias Spring Printhead Release Lever (alias: spring lever) Printhead Fan 1 1 1 1 1 1 7 569110-999 56911
Print Transport, Underside Item Part Number Description Qty 566928-001 809428-208 Cam Motor Motor Screws 1 4 551413-001 569650-001 570242-999 Printhead Cam Transport Motor Transport Chassis with Idler Pulleys and Tensioner 1 1 1 SP35 Plus SP35 1 2 566928-001 809428-208 3 4 5 551413-001 569650-001 570242-999 Illustrated Parts 5
Print Transport, Top Side The same part numbers are used for the SP35 Plus and SP35 models.
Illustrated Parts 7
Print Transport, Drivetrain The same part numbers are used for the SP35 Plus and SP35 models.
Electrical Components Part Number SP35 Plus SP35 SP35 SN 70000 and greater SN under 70000 564595-011 564595-969 566751-001 564595-001 564595-998 566751-001 553975-001 553975-998 566751-001 Main Control Board, Color Main Control Board, Mono Swingarm Up Sensor, Wide slot 1 1 1 566751-001 566405-001 566755-001 566753-001 566751-001 566751-001 566405-001 566755-001 566753-001 566751-001 566751-001 566405-001 566755-001 566753-001 566751-001 Card Input Sensor, Wide slot Ribbon Encoder Sensor Ribbon
Print Engine Functional Block Diagram 10 SP35/SP35 Plus Card Printer
Power Supply and External Cables Part Number 809519-002 805815-004 809595-001 804517-003 809587-001 809440-001 809440-010 809440-003 809440-004 809440-005 809440-006 809440-007 809440-008 809440-009 809445-001 Illustrated Parts Description USB Cable, 6-foot with Ferrite Bead Optional Smart Card Serial Port Cable-Contact Station DSUB, 9M-9F, 6-foot (SN Under 69999) Power Supply (AC cord not included) Power Cord, US/NA, 10A, 18GA 3CND, 125V AC Power Cord, US/NA, 10A, 18GA 3CND, 220V AC Power Cord, Intl, 10A
Clear Card Option This option is not available on the SP35.
Magnetic Stripe Options Note: After replacing any of the magnetic stripe components listed below, you must complete the Calibrate MS Head procedure as described in the Adjustments chapter of the service manual.
Smart Card Options Part Number Item Class (SN 70000 or greater) (SN under 69999) C --- 568293-001 553170-001 x --- 568296-001 558411-001 --- 568581-001 558077-001 1 566930-001 566930-001 x 2 568017-001 568017-001 3 551494-001 4 D Description G Qty SC Upgrade Kit, Contact 1 SC Upgrade Kit, Dual 1 x SC Upgrade Kit, GemPC 1 x x Solenoid Assembly 1 x x x Smart Card Lift Spring 1 551494-001 x x x Solenoid Plunger Link 1 566758-001 566758-001 x x x Solenoid
Illustrated Parts 15
Packaging Part Number 16 Description Qty 570077-005 Shipping Carton, SP35 Plus (with foam packing) 1 570077-001 Shipping Carton, SP35 (with foam packing) 1 803990-013 Plastic Bag, 10 x 8 x 30 inches 1 570332-001 Shipping Kit, SP35 Plus 1 551560-001 Shipping Kit, SP35 1 SP35/SP35 Plus Card Printer
