User manual

Wiring Diagram
ProMaster 2500 User Manual C-3
Figure C-2
ProMaster 2500 Handler Controller Board Layout (not to scale)
26 25 24 23 22 21 20 19
18 17
ADC
Vac
ADC
Lbl
8 7 6 5
4 3 2 1
16 15 14 13
12 11 10
9
J9
Label
J10
Rotate
J12
In-tube
J13
Out-tube
J14
Display
J6
Programmer
J7
Encoder
J15
Keyboard
J5
Remote (Prog)
J3
5V, +/-12V
J4
Remote
J1
24V
J24 Solenoids
S8 S7 S6 S5
J25 Solenoids
S4 S2 S3 S1
1. 2. 3. 4. 5. 6. 7. 8. 9.
10. 11. 12. 13. 14.
Device out of input tube Part detect Beam down Beam up (Unused) (Unused) (Unused) (Unused) (Unused) (Unused) Device release, track 1 Device at output tube 1 Device release, track 2 Device at output tube 2
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.
Input track motor CAL Output track motor CAL Beam reference position Out of labels detect Input tube detect Output tube 1 detect Output tube 2 detect Front prog. module clamp Rear prog. module clamp Hood up Main plate up (DMP)/ End of ribbon (TP) Unused (DMP)/ Ribbon pinch roller open (TP)
Optic Functions
U7
82530
U37
RAM
U16
EEPROM
U15
EPROM
12V 5V
-12V
U43
8751
EPROM
J2
36V 90V
J11
Beam
U14
80C188
CPU
J8
Test
J27
Thermal Print Head
37V
90V
CR
51
CR
87
CR
63
CR
99
CR
75
CR
111
CR
52
CR
88
CR
64
CR
100
CR
76
CR
112
CR
53
CR
89
CR
65
CR
101
CR
77
CR
113
CR
54
CR
90
CR
55
CR
102
CR
78
CR
114
S1 S2 S3 S4
Unused Output track blower (LP) Cut off (LP) Beam up/down (LP)
S5 S6 S7 S8
Device blow off (LP) High pressure (HP) Vacuum (HP) Prog. module clamp (HP)
24V S8 S7 S6 S5 S4 S2 S3 S1
2490-1
Dot Matirix Print Head LEDs
1 1
1
1
1 1 1
1
1
1111
1
1
1
111111
11
J22
Dot Matrix Print Head
J23
Dot Matrix Print Head
1
1
1
1
J15 J21 J17 J20 J16 J19
Notes
Pin 1 location for connector or IC Dot matrix printer Thermal printer High pressure Low pressure
1 =
DMP =
TP =
HP =
LP =
Refer to Figure 5-4 for specific connector pinout assignments
1
System Power
Serial Ports