User manual

Troubleshooting
6-2 ProMaster 2500 User Manual
ALGORITHM-SPECIFIC ERROR
A few devices have special internal features or programming
requirements not used by any other devices. When the 2500 detects an
error while trying to access one of these unique features, it issues this
generic error code. Record the part number on the device, the device part
number in the Task, and contact Data I/O Support (phone numbers listed
in the Preface) for additional assistance.
BEAM OPTIC MALFUNCTION
The beam reference optic is not operating correctly.
Run the diagnostic tests. Clean, adjust, or replace the optics (emitter or
collector) as needed.
Check the optics and harness wiring.
CAPACITOR CONFIGURATION
ERROR
The programming module’s configuration jumpers are not located in the
correct positions for the device being programmed. Refer to page 4-8 for
the configuration procedure.
CATEGORY X BIN NOT
AVAILABLE
The system does not recognize an output tube in the output tube holder.
Insert an output tube and the operation should continue. If it still fails,
check the microswitch by performing the output tube Optic test.
Check the switch and harness wiring.
DEVICE ALGORITHM NOT
FOUND
The device defined in the Task was not found. This error occurs if an
algorithm update was installed without updating the device list.
If a new Algorithm disk or disks have recently been installed, run the
Task Database Device Check
utility to check for any name mismatches.
DEVICE ON THE BEAM WAS
DROPPED. CAREFULLY
REPLACE THE DEVICE ON
CHUCK OR REMOVE FROM
SYSTEM AND PRESS START
This message appears if the beam fails to correctly pick up a device.
If possible, place the device on the chuck correctly. When it is properly
replaced, the 2500 displays:
Press
START
to continue the operation.
If the beam fails to pick up the device and you cannot replace it on the
chuck properly, remove the device and press
START
.
Check the vacuum in diagnostics. Check for leaks in the beam or hoses.
Ensure that the air pressure is at the correct setting.
DEVICE OVERCURRENT
The device in the programming module drew excessive current. The
device may be defective. Inspect the programming module for excessive
wear to the block or deformed module contacts. Replace as required.
DEVICE ERROR CLEARED, PRESS START