User manual

Table of Contents
xii ProMaster 2500 User Manual
Figure 5-28. Input and Output Track Funnel Adjustment...........................................5-65
Figure 5-29. Adjusting the Track Width Cables.............................................................5-66
Figure 6-1. Power-up Failures (page numbers are in parentheses)..............................6-7
Figure 6-2. The Beam Does Not Pick Up the Device Correctly (page numbers are in parentheses)
6-8
Figure 6-3. The Beam Does Not Insert the Device Correctly into the Programming
Module (page numbers are in parentheses)..................................................................6-9
Figure 6-4. Programming Failures (page numbers are in parentheses).....................6-10
Figure 6-5. Label Printing Problems, Dot Matrix Printer (page numbers are in parentheses)
6-11
Figure 6-6. Label Application Problems, Dot Matrix Printer (page numbers are in parentheses)
6-12
Figure 6-6 (continued). Label Application Problems, Dot Matrix Printer (page numbers
are in parentheses)..........................................................................................................6-13
Figure 6-7. The Beam Does Not Deliver the Device Correctly (page numbers are in parentheses)
6-14
Figure 7-1. Opening the Power Input Assembly to Access the Fuse............................7-2
Figure 7-2. Removing the Fuse...........................................................................................7-2
Figure 7-3. Location of the Main Plate Screws.................................................................7-3
Figure 7-4. Polarity of the Cables on the Programming Electronics Assembly..........7-4
Figure 7-5. Remove the Module Clamp Assembly Screws............................................7-5
Figure 7-6. Lower the Clamp Assembly and Remove the Retaining Bar....................7-6
Figure 7-7. Programming Electronics Assembly Alignment.........................................7-6
Figure 7-8. Input and Output Orbital Assemblies...........................................................7-8
Figure 7-9. Note the Wire Colors and Positions ..............................................................7-9
Figure 7-10. Align the Slit in the Collar with the Slit in the Spindle...........................7-10
Figure 7-11. Removing the Print Drive Motor (Dot Matrix Printer shown; Thermal
Printer similar).................................................................................................................7-12
Figure 7-12. Removing the Print Head............................................................................7-13
Figure 7-13. Remove the Track Springs..........................................................................7-15
Figure 7-14. Remove the Track Springs..........................................................................7-16
Figure 7-15. Removing the Air Cylinder ........................................................................7-18
Figure 7-16. Right Lead Screw Bearing Assembly ........................................................7-22
Figure 7-17. Beam Cable and Switch Locations.............................................................7-26
Figure 7-18. Baffle Plate Reinstallation ...........................................................................7-27
Figure 7-19. Removing the DIP Module from the Circuit Board................................7-29
Figure 7-20. Removing the Retaining Block...................................................................7-29
Figure 7-21. Removing or installing the Contact Set.....................................................7-30
Figure 7-22. Removing the Configuration Blocks .........................................................7-31
Figure 7-23. Removing the Programming Block...........................................................7-31
Figure 7-24. Removing the Device Ejector Pin and Spring..........................................7-32
Figure 7-25. Removing the Contact Set...........................................................................7-32
Figure 7-26. Replacing the Defective Pins ......................................................................7-34
Figure 7-27. Pin Insulation Block in the Programming Module .................................7-35
Figure 7-28. PLCC Programming Module (Exploded View).......................................7-37
Figure 7-29. Test Site Clamp Assembly ..........................................................................7-39
Figure 7-30. Carriage Assembly.......................................................................................7-41
Figure 7-31. Input Assembly ............................................................................................7-43
Figure 7-32. Output Tube Clamp Assembly..................................................................7-48
Figure 7-33. Beam Assembly ............................................................................................7-50
Figure 7-34. Main Plate Assembly...................................................................................7-55
Figure 7-35. Thermal Printer Assembly..........................................................................7-59
Figure C-1. ProMaster 2500 Wiring Diagram ................................................................. C-2