INSTALLATION MANUAL DIRECT VENT GAS FIREPLACE IMPORTANT: This installation manual is to be used in conjunction with SUPPLEMENTAL INSTALLATION AND HOMEOWNER INFORMATION MANUAL. Read both manuals before installing and operating appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.
INTRODUCTION Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
TABLE OF CONTENTS INTRODUCTION Introduction and Homeowner Reference Information VENTING (cont.
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters”. CAN/CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes”. CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE The following requirements reference various Massachusetts and national codes not contained in this manual.
SPECIFICATIONS FIREPLACE DIMENSIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth Opening Width Glass Frame Height Stand-off Height Back to vent center INCHES 32 35-7/8 27-7/8 15-1/4 31-3/8 24-3/8 5-1/2 7-1/2 MILLIMETERS 813 911 708 387 797 619 140 191 Top stand-off brackets must be attached to fireplace. Do not remove. Stand -off brackets are not load bearing. Non-combustible zone: Stand-offs provide 5-1/2” (140mm) minimum clearance to header.
SPECIFICATIONS INSTALLATION OVERVIEW NOTE The qualified installer should follow the procedure best suited for the installation. 1. Frame an opening for fireplace, allowing for vent installation and type of installation (corner or flat wall application). 2. If masonry (optional) is used, prepare foundation for the masonry load. A lintel is required to support the added weight above fireplace. 3. Attach stand-off brackets and nailing flanges to fireplace. 4. Insert fireplace into framing. 5.
FIREPLACE PREPARATION STAND-OFF / STAND-OFF HEAT SHIELD ASSEMBLY & INSTALLATION Top stand-off brackets must be formed and attached prior to positioning fireplace into framed opening. WARNING Stand-offs provide 5-1/2” (140mm) minimum clearance to header. Use only non-combustible material in this area for entire width of fireplace. Do not use wood, sheetrock, etc. in this zone. Other clearances apply. All clearances must be maintained. Stand-off brackets are not load bearing.
FIREPLACE PREPARATION NAILING FLANGE ASSEMBLY & INSTALLATION 1. Remove (4) nailing flanges from fireplace sides. 2. With the 1/4” (6mm) stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges. 3. Bend perforation on nailing flange until parallel with fireplace face. Do not bend toward fireplace face. 4.
FRAMING WALL ENCLOSURE ROUGH OPENING Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT Non-combustible facing material may be applied over (but not directly to) fireplace face. This will prevent facing material from falling off due to heat expansion. Do not obstruct the flow of ventilation air.
FRAMING Determine exact position of your fireplace, including hearth height, width, and depth, (if applicable). If possible, place fireplace in such a manner that vent termination will be placed between two studs, eliminating the need for additional framing. If masonry is to be used (optional), prepare necessary foundation for the masonry load. When masonry construction is being used, a lintel must be used over top of fireplace to support the added weight. Build hearth to desired size and height.
TYPICAL INSTALLATION OPTIONS Kozy Heat wall thimble pass-thru (#800-WPT or #800-WPT2) must be used on all horizontal vent runs. Follow instructions on page 15 of this installation manual. IMPORTANT The horizontal heat shield included with this fireplace must be installed when using a 90-degree elbow directly off top of unit to horizontally position vent system. Horizontal vent heat shield not shown in illustrations below for clarity purposes only.
GLASS FRAME ASSEMBLY WARNING DO NOT OPERATE THIS FIREPLACE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. CAUTION TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THESE INSTRUCTIONS EXACTLY WHEN REMOVING AND INSTALLING GLASS FRAME ASSEMBLY. REMOVE GLASS FRAME ASSEMBLY 1. Locate spring-loaded handles securing glass frame assembly at top & bottom of firebox. 2.
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION CAUTION The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.
VENTING IMPORTANT Consult the local and national installation codes to assure adequate combustion and ventilation air is available. This fireplace is designed to be used with any of the following vent systems without the use of an additional adaptor. Refer to vent manufacturer's installation manual for complete installation instructions. Installation must conform with venting requirements and restrictions as outlined in this manual.
VENTING #800-WPT WALL PASS-THRU IMPORTANT #800-WPT or #800-WPT2 Wall Pass-Thru must be used on all horizontal vent terminations using 5” x 8” venting. This includes both interior and exterior walls. Follow instructions below. If venting requires a 8” x 6 -5/8” Decreaser, follow vent pipe manufacturer’s installation instructions for their wall thimble.
VENTING NOTE Page 19 has information on restrictor installation in conjunction with venting installation. Page 29 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed. MIN. / MAX. HORIZONTAL VENTING (5”x 8”) MINIMUM: 6in. (152mm) MAXIMUM: 25ft. (7.62m); 30ft. (9.14m) when using stainless steel pipe for entire length of termination.
VENTING HORIZONTAL VENT HEAT SHIELD IMPORTANT The horizontal vent heat shield must be installed when using a 90-degree elbow to horizontally position the vent system. This includes any corner installation. 1. Loosen, but do not remove center three screws on top of fireplace. 2. Bend horizontal heat shield at perforation to a 90° angle. Slide (3) slots on horizontal vent heat shield under loosened screws. 3. Re-tighten screws.
VENTING VERTICAL VENT SYSTEM CLEARANCES SIDES ALL APPROVED VERTICAL PIPE 1 inch (25mm) VERTICAL VENTING (5” X 8”) MINIMUM: 4ft. (1.22m) + cap. MAXIMUM: 40ft. (12.19m) + cap. VERTICAL VENTING (8” x 6-5/8” Decreaser) MINIMUM: 6” (152mm) + Decreaser + 4ft. (1.22m) + cap. MAXIMUM: 6” (152mm) + Decreaser + 40ft. (12.19m) + cap. NOTE Horizontal Vent Heat Shield is not used on vertical venting configurations.
VENTING VERTICAL TERMINATIONS MIN. / MAX. VERTICAL VENTING (8” x 6-5/8” DECREASER) MIN. / MAX. VERTICAL VENTING (5” x 8”) TERMINATION CAP TERMINATION CAP MINIMUM: 4ft. (1.22m) MINIMUM: 4ft. (1.22m) MAXIMUM: 40ft. (12.19m) MAXIMUM: 40ft. (12.19m) 8” x 6-5/8” DECREASER 6” (152mm) Figure 19a Figure 19b Horizontal Vent Heat Shield is not used on vertical venting configurations. NOTE Depending on your particular venting needs, a Decreaser may be necessary to terminate venting system.
VENTING VERTICAL & HORIZONTAL COMBINATION TERMINATIONS MAXIMUM VERTICAL & HORIZONTAL COMBINATION VENTING 5” x 8” MAXIMUM VERTICAL & HORIZONTAL COMBINATION VENTING 8” x 6-5/8” DECREASER TERMINATION CAP TERMINATION CAP 90° ELBOW 90° ELBOW 20ft. (6.10m) 20ft. (6.10m) 20ft. (6.10m) 20ft. (6.10m) 8” x 6-5/8” DECREASER 6” (152mm) Figure 20b Figure 20a CAUTION This gas appliance must not be connected to or joined with any other chimney flue serving another appliance.
VENTING (Horizontal & Vertical Combination) TERMINATION MUST BE WITHIN SHADED AREA. HORIZONTAL / VERTICAL COMBINATION 20’ (6.10m) VERTICAL 20’ (6.
VENTING INSTALLATION OF #800-1 SERIES DIRECT VENT TERMINATION KIT(S) IMPORTANT The flex pipe is permanently attached to the exterior plate. DO NOT ATTACH #844-1 or #845-1 termination kit to fireplace (or extension kit) until it has passed through wall. Install termination plates to outside wall exterior. HORIZONTAL TERMINATIONS Refer to illustration on following page. IF TERMINATING AGAINST VINYL SIDING, A VINYL SIDING PROTECTOR, INCLUDED WITH #844 AND #845 DIRECT VENT KITS, MUST BE USED.
VENTING FLEXIBLE #800-1 SERIES cont. A TERMINATION BOX B SLOTS IN EXTERIOR WALL PLATE C 5” FLEX PIPE COLLAR D 5” PIPE ON FIREPLACE OR EXTENSION KIT E 8” FLEX PIPE COLLAR F 8” PIPE ON FIREPLACE OR EXTENSION KIT G VINYL SIDING PROTECTOR H INTERIOR FIRESTOP G A B HOT H E C Bend tabs up before attaching 8” flex pipe collar. Secure thru holes in tabs. F D Figure 23a NOTE Stand-off heat shield not shown for clarity purposes only.
TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. 1. 2. 3. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.
VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 1.0 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2.0 0.61 Over 9/12 to 10/12 2.5 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4.0 1.22 Over 12/12 to 14/12 5.0 1.52 Over 14/12 to 16/12 6.0 1.83 Over 16/12 to 18/12 7.0 2.13 Over 18/12 to 20/12 7.5 2.27 Over 20/12 to 21/12 8.0 2.
#DSL-50A LOG SET INSTALLATION ATTENTION If converting to LP (propane) gas or installing optional firebrick refractory, do so now before installing log set. Follow instructions included with conversion kit and / or refractory kit. NOTE Logs are installed in numerical order. Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION Do not place logs directly over burner port holes.
CONTROL BOARD REMOVAL / INSTALLATION CONTROL BOARD REMOVAL CAUTION NOTE If burner and/or pilot have been burning, use appropriate protection to avoid burns or personal property damage before removing any components. You components may look slightly different than ones shown. 1. Turn fireplace off. 2. Shut off gas supply at manual shut-off valve. 3. Disconnect gas line flex tube from manual shut-off valve. 4.
FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation.
FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. WARNING TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. Use a vacuum to clean all components at least once a year. NOTE INSTALLATION AND REPAIR SHOULD BE DONE ONLY BY QUALIFIED SERVICE PERSON.
LIMITED WARRANTY KOZY HEAT LIMITED 10 YEAR WARRANTY This limited 10 Year Warranty will not become effective until the Warranty Registration Form has been completed and mailed to Hussong Manufacturing Co., Inc., P.O. Box 577, Lakefield, MN 56150. This registration form must be received within 30 days of installation. Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required. Hussong Manufacturing Co., Inc.
LIFETIME WARRANTY LIFETIME WARRANTY THIS LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND REQUIREMENTS ARE MET AS OUTLINED IN THE 10 YEAR LIMITED WARRANTY POLICY. LIFETIME WARRANTY COVERAGE LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc.
Supplemental Installation and Homeowner Information Manual for Dassel Model : DIRECT VENT GAS FIREPLACE IMPORTANT: This supplemental installation and homeowner manual is to be used in conjunction with DASSEL INSTALLATION MANUAL. Read both manuals before installing and operating appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.
SPECIFICATIONS #DSL-36 COMPONENTS LIST PART NUMBER DESCRIPTION DSL-770 Millivolt Board Assembly 700-203 Manual Gas Shut-off Valve DSL-135 Burner / Log Grate Assembly DSL-500 Log Package DSL-057T Glass Frame Assembly OCK-S53 LP Conversion Kit 600-083 Receptacle/Speed Control Assembly 942-085 5” Restrictor Plate DSL-HHS Horizontal Vent Heat Shield 500-PRC 3 pc. Grill Assembly DSL-FPS Firepro Standoff DSL-36 NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.
TABLE OF CONTENTS SAFETY INFORMATION Safety Information 2 SPECIFICATIONS Components List 3 Gas Pressure Requirements / BTU’s 3 FAN INSTALLATION TMT-028 Optional Fan Installation 4 THERMOSTAT / WALL SWITCH / REMOTE Thermostat / Wall Switch / Remote 5 OPERATING INSTRUCTIONS Valve and Pilot Assembly Components Lighting and Shutdown Instructions Pressure Testing 6 7-9 10 TROUBLESHOOTING Troubleshooting 11-13 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 14-16 MAINTENANCE Maintenance 1
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.
OPTIONAL FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING IMPORTANT THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE GROUNDING PRONG FROM THIS PLUG.
THERMOSTAT / WALL SWITCH / REMOTE If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace OFF and ON. Only ONE of these may be installed. Follow instructions included with chosen assembly. NOTE INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD ONLY BE PERFORMED BY A QUALIFIED INSTALLER.
VALVE & PILOT ASSEMBLY COMPONENTS THERMOPILE PILOT HOOD ELECTRODE THERMOCOUPLE PIEZO IGNITOR GAS CONTROL KNOB HI /LO FLAME ADJUSTMENT KNOB ON/OFF ROCKER SWITCH VALVE TERMINALS Figure 6a 6
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. A. This appliance has a pilot which must be lighted by hand.
LIGHTING AND SHUTDOWN (cont.) LIGHTING INSTRUCTIONS 1. Set thermostat to lowest setting, if installed. 2. Turn off all electrical power to appliance. (Fan). 3. Open lower grill to access gas valve & controls. 4. Push gas control knob in slightly and turn clockwise to OFF. 5. Wait five (5) minutes to clear out any gas. Then smell gas, including near the floor. If you then smell gas, STOP! Follow WHAT TO DO IF YOU SMELL GAS safety information below. If you don’t smell gas, go to next step.
LIGHTING AND SHUTDOWN (cont.) TO TURN OFF GAS TO APPLIANCE TURN BURNER OFF To turn burner OFF, depress ON/OFF rocker switch to OFF, turn off wall switch or adjust setting on thermostat or remote control. NOTE The pilot will stay lit. TURN PILOT OFF Turn pilot off by pushing in and turning gas control knob to OFF. DO NOT FORCE. NOTE This control valve has an interlock device. If pilot has been turned off, it cannot be relit until thermocouple has cooled, (approximately 60 seconds).
PRESSURE TESTING IMPORTANT Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½ psi (3.5 kPa).
TROUBLESHOOTING CAUTION THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C. Check position of electrode (1/8” (3mm) between electrode and pilot). Readjust if necessary. D. Look for arc below electrode and along electrode wire. Direct metal contact may cause an arc below electrode.
TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to ON. B. ON/OFF switch not turned on. C. Remote, wall switch or thermostat not turned ON. D. Plugged main burner orifice. E. Remote, wall switch, thermostat or ON/ OFF switch wires defective. ♦ Check wires for proper connections. Place jumper wires across terminal at switch. If burner lights, replace defective switch. ♦ If switch checks ok, place jumper wires across switch wires on gas valve.
TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to installation manual for proper glass frame assembly installment instructions. C. Defective thermopile or thermocouple. ♦ Check thermopile and thermocouple for proper millivolts. D. Improper pitch on horizontal vent. ♦ 1/4” (6mm) rise per foot is required on horizontal venting. E.
CONVERSION KIT INSTRUCTIONS #OCK-S42B NAT GAS CONVERSION KIT / #OCK-S53 LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
CONVERSION KIT INSTRUCTIONS CONVERT GAS VALVE: Follow instructions included with kit to convert gas valve to either Nat. or LP. COMPLETE THE CONVERSION: 1. Adjust venturi on burner tube to correct setting by loosening screw, adjusting cap and retightening screw. CORRECT SETTINGS: NAT. : 1/16” (2mm) open L.P. : 1/2” (13mm) open 2. Re-install burner /burner heat shield assembly into fireplace, checking to ensure burner venturi is properly seated over burner orifice. 3.
CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation.
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. Use a vacuum to clean all components at least once a year. NOTE INSTALLATION AND REPAIR SHOULD BE DONE ONLY BY QUALIFIED SERVICE PERSON.
REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. MILLIVOLT BOARD AND PARTS DSL-770 DSL-771 Millivolt Control Board - Nat Gas Millivolt Control Board - LP Gas 700-095 700-098 #30 Pilot Orifice - LP Gas Pilot Hood 700-023 On/Off Rocker Switch 700-203 Manual Shut-off Valve 700-086N S.I.T. Valve - Natural Gas 700-213B 18” Flexible Gas Line-Black 700-087 S.I.T.
Supplemental Installation and Homeowner Information Manual for Dassel Model: DIRECT VENT GAS FIREPLACE IMPORTANT: This supplemental installation and homeowner manual is to be used in conjunction with DASSEL INSTALLATION MANUAL. Read both manuals before installing and operating appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.
TABLE OF CONTENTS SAFETY INFORMATION Safety Information 2 SPECIFICATIONS Components List 3 Gas Pressure Requirements / BTU’s 3 WIRING SCHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components System Operations Lighting and Shutdown Pressure Testing 5-6 7-10 11-12 13 TROUBLESHOOTING Troubleshooting 14-15 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 16-18 MAINTENANCE Maintenance 19 REPLACEMENT PARTS Replacement Parts 20 1
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.
SPECIFICATIONS DSL-IPI COMPONENTS LIST PART NUMBER DESCRIPTION DSL-100 IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve DSL-135 Burner / Log Grate Assembly DSL-500 Log Package DSL-057T Glass Frame Assembly LCK-DSL-S LP Conversion Kit 942-085 5” Restrictor Plate 500-PRC 3 pc. Grill Assembly TMT-IPI-028 IPI Fan Kit 700-308 Remote Control DSL-36-IPI NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) (recommended) 11” WC (2.
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER.
CONTROL SYSTEM COMPONENTS REMOTE CONTROL Figure 5a GAS VALVE Stepper motor Main valve connection (green) Outlet pressure tap Pilot connection (orange) Inlet pressure tap Figure 5b Pilot flame adjustment PILOT ASSEMBLY Igniter Pilot Flame Sensor Figure 5c 5
CONTROL SYSTEM COMPONENTS RECEIVER Figure 6a FAN CONTROL MODULE Figure 6b DFC CONTROL BOARD Figure 6c 6
SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME 1. Move slider switch on receiver to OFF position. 2. Install 4 AA batteries (included in components packet) into receiver battery bay. 3. Using the end of a paper clip, or other similar object, press button through hole marked PRG on receiver front cover. Receiver will ‘beep’ three (3) times to indicate it is ready to synchronize with a transmitter. 4.
SYSTEM OPERATION REMOTE FLAME CONTROL The remote control has six (6) flame levels. With system ON and flame level at maximum, press Down Arrow Key once to reduce flame height by one step until flame is turned off. The Up Arrow Key will increase flame height on step each time it is pressed. If Up Arrow Key is pressed while system is on but flame is off, the flame will come on in High position. A single ‘beep’ will confirm reception of the command.
SYSTEM OPERATION FAN SPEED CONTROL Fan speed can be adjusted through six (6) speeds. To activate this function use Mode Key to index to fan control icon. Use Up/Down Arrow Keys to turn on, off or adjust fan speed. A single ‘beep’ will confirm reception of the command. Figure 9a ACCENT LIGHT KIT (not available in all fireplace models) The auxiliary function controls the AUX power outlet on the Fan control module which in turn controls the light kit. 1. Use MODE key to guide you to AUX icon. 2.
SYSTEM OPERATION LOW BATTERY DETECTION TRANSMITTER: Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc. When transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When batteries are replaced this icon will disappear.
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2. BEFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS STOP! 1. Read safety information on previous page and front cover of this manual before conti nui ng. 1 2 Turn off all electric power to the appliance. ATTENTION This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2. Press hand held remote OFF button. 3. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor.
PRESSURE TESTING IMPORTANT Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 17 for proper NAT and LP manifold pressures.
TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive. Make sure communication link between transmitter and receiver is established.
IPI TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. Vent cap blockage. Remove debris if necessary. Improper pitch on horizontal vent. 1/4” (6mm) rise per foot is required on horizontal venting. Inner vent pipe leaking exhaust gases back into firebox. Check for leaks and repair if necessary.
CONVERSION KIT INSTRUCTIONS #NCK-DSL-S NAT GAS CONVERSION KIT / #LCK-DSL-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. ( L P o r N A T m a r k e d o n s t e p p e r m o t o r p r e s s u r e regulator). COMPLETE THE CONVERSION: 1. Adjust venturi on burner tube to correct setting by loosening screw, adjusting cap and retightening screw. CORRECT SETTINGS: NAT. : 1/16” (2mm) open L.P. : 1/2” (13mm) open 2.
CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation.
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. Use a vacuum to clean all components at least once a year. INSTALLATION AND REPAIR SHOULD BE DONE ONLY BY QUALIFIED SERVICE PERSON.
REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing.
Supplemental Installation and Homeowner Information Manual for Dassel Model: DIRECT VENT GAS FIREPLACE IMPORTANT: This supplemental installation and homeowner manual is to be used in conjunction with DASSEL INSTALLATION MANUAL. Read both manuals before installing and operating appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.
TABLE OF CONTENTS SAFETY INFORMATION Safety Information 2 SPECIFICATIONS Components List 3 Gas Pressure Requirements / BTU’s 3 WIRING SCHEMATICS Wiring Schematics 4 OPERATING INSTRUCTIONS Control System Components 5-6 System Operations 7-9 Lighting and Shutdown Instructions Pressure Testing 10-12 13 TROUBLESHOOTING Troubleshooting 14-15 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 16-18 MAINTENANCE Maintenance 19 REPLACEMENT PARTS Replacement Parts 20 1
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.
SPECIFICATIONS DSL-36-MV COMPONENTS LIST PART NUMBER DESCRIPTION DSL-700 Control Board Assembly 700-203 Manual Gas Shut-off Valve DSL-135 Burner Assembly DSL-500 Log Package DSL-057T Glass Frame Assembly LCK-DSLMV-S LP Conversion Kit 942-085 5” Restrictor Plate 500-PRC 3 pc. Grill Assembly TMT-IPI-028 IPI Fan Kit 700-308 Remote Control DSL-36-MV NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) (recommended) 11” WC (2.
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER.
CONTROL SYSTEM COMPONENTS REMOTE CONTROL Figure 5a GAS VALVE Manifold Pressure Tab Step Motor Inlet Pressure Tab Gas Control Knob Valve Terminals Figure 5b PILOT ASSEMBLY Thermopile Pilot Hood Electrode Thermocouple Figure 5c 5
CONTROL SYSTEM COMPONENTS RECEIVER Figure 6a FAN CONTROL MODULE Figure 6b SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME 1. Move slider switch on receiver to OFF position. 2. Install 4 AA batteries (included in components packet) into receiver battery bay. 3. Move slider switch to REMOTE position. 4. Using the end of a paper clip, or other similar object, press button through hole marked PRG on receiver front cover.
SYSTEM OPERATION TEMPERATURE DISPLAY With the system in OFF position, press Thermostat Key and Mode Key at the same time to change from degrees F to C. Look at transmitter LCD screen to verify that C or F is visible on right side of Room Temperature display. Figure 7a REMOTE FLAME CONTROL The remote control has six (6) flame levels. With system ON and flame level at maximum, press Down Arrow Key once to reduce flame height by one step until flame is turned off.
SYSTEM OPERATION SMART THERMOSTAT (Transmitter Operation) The Smart Thermostat function adjusts flame height based on set temperature and actual room temperature. As room temperature gets closer to set point the Smart Function will automatically adjust flame down. 1. Press Thermostat key until the word SMART appears on right side of temperature bulb graphic. 2. To adjust set temperature, press Up/Down arrow keys until desired set temperature is displayed on LCD screen.
SYSTEM OPERATION KEY LOCK This function locks the keys to avoid unsupervised operation. To Activate: Press MODE and UP keys at same time. To De-activate: Press MODE and UP keys at same time. Figure 9a LOW BATTERY DETECTION TRANSMITTER: Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc. When transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost.
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. A. This appliance has a pilot which must be lighted by hand.
LIGHTING AND SHUTDOWN (cont.) LIGHTING INSTRUCTIONS 1. Turn off all electrical power to appliance. 2. Open lower grill to access gas valve & controls. 3. Push gas control knob in slightly and turn clockwise to OFF. 4. Wait five (5) minutes to clear out any gas. Then smell gas, including near the floor. If you then smell gas, STOP! Follow WHAT TO DO IF YOU SMELL GAS safety information below. If you don’t smell gas, go to next step.
LIGHTING AND SHUTDOWN (cont.) TO TURN OFF GAS TO APPLIANCE TURN BURNER OFF To turn burner OFF, press hand held remote OFF button. NOTE The pilot will stay lit. TURN PILOT OFF Figure 12a Turn pilot off by pushing in and turning gas control knob to OFF. DO NOT FORCE. NOTE This control valve has an interlock device. If pilot has been turned off, it cannot be relit until thermocouple has cooled, (approximately 60 seconds).
PRESSURE TESTING IMPORTANT Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 17 for proper NAT and LP manifold pressures.
TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive. Make sure communication link between transmitter and receiver is established.
TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. Vent cap blockage. Remove debris if necessary. Improper pitch on horizontal vent. 1/4” (6mm) rise per foot is required on horizontal venting. Inner vent pipe leaking exhaust gases back into firebox. Check for leaks and repair if necessary.
CONVERSION KIT INSTRUCTIONS #NCK-DSLMV-S NAT GAS CONVERSION KIT / #LCK-DSLMV-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. ( L P o r N A T m a r k e d o n s t e p p e r m o t o r p r e s s u r e regulator). COMPLETE THE CONVERSION: 1. Adjust venturi on burner tube to correct setting by loosening screw, adjusting cap and retightening screw. CORRECT SETTINGS: NAT. : 1/16” (2mm) open L.P. : 1/2” (13mm) open 2.
CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation.
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. Use a vacuum to clean all components at least once a year. INSTALLATION AND REPAIR SHOULD BE DONE ONLY BY QUALIFIED SERVICE PERSON.
REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing.
