Ma a SA 646 Flinn Aven e Moorpark CA 3021 el 1 432 662 . a a a. o TM MAXJAX USER MANUAL 6 000 atent ev 1 A o. EM CA AC SE S .2 6. F 2 0 12 2016 23 EASE EA EE EC E S F F S A A A E A A F S MA A . F WA S MA A CA SE EA . S MA A EE A F A E A S. FA S A A E S A E A E A .
TABLE OF CONTENTS IMPORTANT NOTICE ...................................................................................................3 DEFINITIONS OF HAZARD LEVELS ........................................................................3 IMPORTANT SAFETY INSTRUCTIONS ........................................................................4 OWNER / EMPLOYER RESPONSIBILITIES ..............................................................6 PARTS INVENTORY .....................................................
IMPORTANT NOTICE 1. Read this manual thoroughly before installing, operating, or maintaining this lift. 2. This lift is designed for indoor use only, and should not be installed in a pit or depression. 3. The floor on which the lift is to be installed must be 4 inch minimum thickness concrete, with a minimum compressive strength of 3000 psi. R 4. The lifts have specific electrical requirements as described in the Installation Instructions section of this manual. 5.
IMPORTANT SAFETY INSTRUCTIONS READ THESE SAFETY INSTRUCTIONS ENTIRELY! IMPORTANT NOTICE ! Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as forklift or cranes stay clear of any moving parts that can fall and cause injury. 1. READ ALL INSTRUCTIONS. 2. READ AND UNDERSTAND all safety warning procedures before operating lift. 3. KEEP AREA WELL LI 4.
1. ONLY TRAINED OPERATORS should operate this lift. All non trained personnel should be kept away from work area. Never let non trained personnel come in contact with, or operate lift. 2. USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the manufacturer. 3. DO NOT override self closing lift controls. 4. REMAIN CLEAR of lift when raising or lowering vehicle. 5. CLEAR AREA if vehicle is on danger of falling. 6.
SAVE THESE INSTRUCTIONS OWNER / EMPLOYER RESPONSIBILITIES • Shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer’s operating instructions; ALI/SM -1, ALI Lifting it Right safety manual; ALI/ST- 0 ALI Safety Tips card; ANSI/ALI ALOIM-200 , American National Standard for Automotive Lifts Safety Requirements for Operation, Inspection and Maintenance; ALI/WL Series, ALI Uniform Warning Label Decals/Placards; and in the case of
• I will assume full responsibility for the concrete floor and condition thereof, now or later, where the above equipment model(s) are to be installed. Failure to follow danger, warning, and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property. • I understand that lifts are designed to be installed in indoor locations only.
DANGER When removing the lift from shipping angles pay close attention as the posts can slide and can cause injury. Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting devi e. PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation.
MAX JAX PARTS LIST ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER 17150002 17154001 17200028 17201010 17206016 17206017 17156001 17156002 17300003 17207037 17108041 17207015 17200005 17207011 17200017 17202012 17207033 17107006 PART NUMBER 17151001 17157001 17152001 17157002 17158009 17102009 17153001 17250017 17200029 17200021 17201010 17201017 17207038 17158010 17200022 17206015 17206019 17206018 17206020 17157003 MAX JAX AS
MAX JAX ASSEMBLY DIAGRAM ia ra i pla are li t pa . e o el o e tan ar it ro n li t pa or reater ra ilit . Call or ore in or ation. 10 WWW. .
INSTALLATION INSTRUCTIONS TOOLS REQUIRED Rotary Hammer Drill Or Similar (If Anchoring) 5/8 Masonry Bit 7/8 Masonry Bit Hammer 4 Foot Level Open End Wrench Set: Metric Socket And Ratchet Set: Metric Hex Key / Metric Allen Wrench Set Large Crescent Wrench Large Phillips Screwdriver Chalk Line Medium Screwdriver Tape Measure : 25 Foot Minimum IMPORTANT NOTICE! These instructions must be followed to ensure proper installation and operation of your lift.
STEP 3 ( INSTALLING THE HYDRAULIC CYLINDERS ) 1. After installing the column wheels, turn the columns over and lay them down with the open side up. Slide the upwards until they are almost to the top of the columns. Remove the cylinders. (See figure 1) 2. Install the cylinder fittings as shown using teflon tape on the pipe threads. (See figure 2) 3. the cylinders through the . (See figure 3) Fig. 1 it C lin er ea 4.
STEP 4 ( MOUNTING THE HYDRAULIC POWER UNIT ) Assemble cart as shown in the figured below: . After installing the cart wheels, attach the power unit and rubber power unit dampener pad to the power unit cart using the 8x25mm hex bolts and nylon lock nuts. (See figure 6) . Attach the hydraulic flow divider to the power unit cart using the 8x20mm hex bolts and nylon lock nuts supplied. (See figure 7) N E . Remove the plastic plug the “IN” on the flow divider. Install the long 90 degree N fitting .
STEP 5 ( SITE LAYOUT ) 1. D A G D 2. Once a location is determined, use a carpenters chalk line to layout a grid for the post locations. Keep all dimensions and squareness within 1/8 or malfunctioning of the lift can occur. 3. After the post locations are properly marked, use a chalk or crayon to make an outline of the columns on the floor at each location using the post base plates as a template. 4. Double check all dimensions and make sure that the layout is perfectly square.
STEP 6 ( INSTALLATION OF POWER DROP ANCHORS ) 1. Before proceeding, double check location and measurements, make certain that the base plates of each column are aligned with the chalk / crayon lines. Fig. 10 FOLLOW PROCEDURE EXACTLY FOR PROPER FITTING AND ALIGNMENT OF ANCHORS. THE HOLES MUST BE DRILLED ACCORDING TO THE HOLE LOCATION DIAGRAM SHOWN BELOW. 2.
10. With the column firmly anchored, use the base plate as a guide, then drill pilot holes , approximately 2 deep using a rotary hammer drill and 5/8 concrete drill-bit. ,D E 11. Move the column out of the way. 12. Repeat previous steps 5 - 9 making sure the column base plate remains perfectly positioned over each individual pilot hole. Fig. 15 13.
STEP 7 ( CONNECTING HYDRAULIC LINES ) 1. Thread the male quick disconnect fittings onto the rear cylinder fittings using teflon tape on the pipe threads. (See figure 16) Male Quick Disconnect Fitting 2. Thread one end of the male npt hose fitting into one of the top ports of the flow divider. Do this with both hoses. figure 17) 3. Install the female quick-disconnect fittings at each of the other male N hose ends. (See figure 18) 4. Fig.
STEP 9 ( HYDRAULIC POWER UNIT SET UP ) 1. Fill the power unit reservoir with 7 quarts of A hydraulic oil or dexron III A . Make sure the funnel used to fill the power unit is clean. An additional 1.5 uarts should be added after initial bleeding, at 1/3 or 1/2 full lift height. Do not add additional quarts when lift is lifted to full height.
WARNING • KEEP HANDS AND FEET CLEAR of lift when operating. • Avoid pinch points. 5. Raise the lift half way until the lift arms are approximately 24 off the floor. 6. Loosen the bolts on the Arm Restraints. Adjust the Arm Re-straints so the gears mesh firmly and smoothly. Tighten the Arm Restraint Bolts. Apply a small amount to the gears. (See figure 22) STEP 11 ( BLEEDING ) Fig. 22 1.
OPERATION SAFETY • It is important that you know the load limit. Be careful that you do not overload the lift . If you are unsure what the load limit is, check the data plate found on one of the lift columns or contact the manufacturer. The center of gravity should be followed closely to what the manufacturer recommends. • Always make sure you have proper overhead clearance. Additionally, th attachments, (vehicle signs, campers, antennas, etc.) are not in the way.
STEP 12 OPERATION To raise lift: 1. Load the vehicle onto the lift using vehicle lifting guide to determine proper lifting points. 2. Never use lift pad assemblies without rubber slip over pads in place. 3. Set the parking brake or use a wheel chock to hold the vehicle in position. 4. Before raising vehicle, be sure all personnel are clear of the lift and surrounding area. Pay careful attention to overhead clearances. 5. Raise the lift to the desired height by pressing the push button on the power unit. 6.
DANGER • READ AND UNDERSTAND all safety warning procedures before operating lift. • DO NOT leave the controls while the lift is still in motion. • DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. • DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. • REMAIN CLEAR of lift when raising or lowering vehicle.
Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and dama lifts safely you can insure that your shop is profitable, productive and safe. Safe operation of automotive lifts requires that only trained employees should be allowed to use the lift. TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO: • Proper positioning of the vehicle on the lift arms.
STEP 13 Lift Removal 1. Depress the lowering valve on the power unit. 2. Ensure that the lift is lowered all the way to the ground. 3. Disconnect the power unit from the power source and / or ensure that the power to the circuit is shut off to prevent accidental powering on of the lift while disassembling. 4. Disconnect the cylinder hoses from the cylinder. Hoses can be coiled and stored in the power unit cart.
STEP 15 ( INSTALLATION OF MOTORCYCLE ADAPTERS* ) *Motorcycle Adapter is an optional accessory. 1. Lower the lift all the way to the ground. 2. Swivel both arms towards the center line of the lift until they are parallel. Arms Parallel Fig. 25 Arms Extend 3. Fully extend both arms. (See figure 25) Fig. 26 Adapter Button 4. Align the motorcycle adapters and lower onto the lift arms. Ensure it rests firmly on top of the lift arms.
TROUBLESHOOTING GUIDE LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks internally, (9) 4. Motor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Motor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8. Pump won’t prime, (1,8,13,14,3,12,10,11) 9. Relief valve leaks, (10,11) 10. Voltage to motor incorrect, (7,14,11) REMEDY INSTRUCTION 1. Check for proper oil level.
MOTOR WILL NOT RUN POSSIBLE CAUSE 1. Fuse blown, (5,2,1,3,4) 2. Limit switch burned out, (1,2,3,4) 3. Microswitch burned out, (1,2,3,4) 4. Motor burned out, (1,2,3,4,6) 5. Voltage to motor incorrect, (2,1,8) REMEDY INSTRUCTION 1. Check for correct voltage. Compare supply voltage with voltage on motor name tag. Check that the wire is sized correctly. N.E.C. table 310-12 requires AWG 10 for 0 Amps. 2. Check motor is wired correctly. Compare wiring of motor to electrical diagram on drawing. 3.
WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks internally, (5) 4. Lift overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Motor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won’t prime, (1,2,3,4,5,11,9) 9. Relief valve leaks, (8,5,9) 10. Voltage to motor incorrect, (10,12,5) REMEDY INSTRUCTION 1. Check oil level. The oil level should be up to the bleed screw in the reservoir with the lift all the way down. 2.
WARRANTY INFORMATION MAX JAX LIFT SYSTEM DELIVER THESE INSTRUCTIONS TO THE LIFT OWNER ! READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION This instruction manual has been prepared especially for you. Your new lift is the product of over 25 years of continuous research, testing and development and is the most technically advanced lift on the market today. RECORD HERE THE FOLLOWING INFORMATION WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATE AND THE POWER UNIT DATA PLATE.
GENERAL DISCLAIMER In addition to all claim s listed on each of the following individual W ARRANTY pages, the following GENERAL DISCLAIMERS apply. 1. The purchaser of any DANNMAR product (Buyer) assum es the risk of verifying all m aterials or resources used or relied on.
DANNMAR Term s and conditions of Sale are to be the com plete and exclusive agreem ent (Agreem ent) between the parties superseding all oral or written prior agreem ents and all other com m unications between the parties relating to the subject m atter of said Agreem ent, including statem ents m ade by sales persons. No em ployee of DANNMAR or any other party is authorized to m ake any warranty in addition to those m ade in the Agreem ent.
TWO-POST LIFTS/FOUR-POST LIFTS LIMITED WARRANTY Better Products - Better Service - Better Value Duration: From the date of purchase by original Purchaser or 36/12 months from the date of shipment by DANNMAR or whichever comes first. T Three Years (36-Months) Warranty on the lift structure T One Year (12-Months) Warranty on operating com ponents Limited Warranty 1. Who gives this warranty (Warrantor): DANNMAR EQUIPMENT, 646 Flinn Ave. Moorpark, CA 93021.021 2.
MAINTENANCE RECORDS ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _______________
MAINTENANCE RECORDS ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _______________
TM FOR PARTS OR SERVICE CONTACT: 646 Flinn Ave. Suite A Moorpark, CA. 93021 Tel: Fax: 805-530-1909 www. A EVE SS E S E ME SE E 2016 Ma a EFF AS EE A E C A ES EV S SA ESE VES E C A S . A MA E ME SA. A ivi ion o ann ar E .com E S EC M E EA ACC A E S C S AVE EE C E C A ES MA AVE CC E S CE E F S MA A . E S EC F CA SW C A A F E ME SA S ES S EF A CA E S. ip ent. Ma a i prote te one or ore patent in t e nite State A S MA MA EV S A C ina E rope an ot er o ntrie .
