Installation manual

Danaher Motion Kollmorgen Wiring
SERVOSTAR
®
S and CD Series 34
Sx with PA50, 75, or 85 Wiring Diagram
CUSTOMER SUPPLIED FUSING
SYSTEM POWER
L1
L2
L3
EXTERNALREGEN RESIST OR
FAULT CONTACTS
MOMENTARY
PUSHBUTT ON
TO ENERGIZE
MAIN POWER.
E-STOP
+15V
- 15V
+ 8V
DRIVE DC COMMON (SEE TEXT IN MANUAL)
B B
I I
A
A
Sx DRIVE
ENCODER EQUIVALENT OUTPUT (D9P)
STATUS DISPLAY
BUS +
BUS -
MA
MB
MC
9 8 7 6
5 4 3 2 1
25 24 23 22 21 20 19 18 17 16 15 14
13 12 11 10 9 8 7 6 5 4 3 2 1
6 7 8 9
1 2 3 4 5
C2
C1
C4
C5
1 2 3 4
24V
RTN
C
USER SUPPLIED POWER SUPPLY
FAULT OUTPUT RELAY
(DRY CONTACTS)
ANALOG INPUT +/- 10V
REMOTE ENABLE
HIGH LOW
DC REFERENCE FOR ANOUT
SUPPLY SUPPLY
+24V
CONFIGURABLE I/O INTERFACE
C1
(IN1) (IN2) (IN3)
METER
1 2 3 4 5 6 7 8 9 10 11 12 13
C3
TX
RX
DC COMMON
DC BUS OK
FEEDBACK (D25)
TO MOTOR FEEDBACK DEVICE
(O1)
CONFIG. OUTPUT ( ANOUT)
MOTOR POWER
CONFIG. INPUT CONFIG. INPUT CONFIG. INPUT CONFIG. OUTPUT
B B
I I
A
A
C8
9 6
5
3 1
REPLACES C4 ON SERCOS MODELS
TRANSMIT
RECEIVE
COMMON
RESERVED
REMOTE ENCODER INPUT
BUS MODULE
C7
1
2 3 4
1
2
C6
C8
1 2 3
FAULT CONTACT
LOGIC
OUTPUT
LA LB LC
BUS +
BUS -
(SEE NOTE 4)
(SEE NOTE 7)
(SEE NOTE 9)
(SEE NOTE 8)
(SEE NOTE 6)
(SEE NOTE 5)
PA 50/75/85
(SEE NOTE 10)
(SEE NOTE 10)
MAIN POWER CONTACTOR
(SEE NOTE 11)
OVERLOAD RELAY
(SEE NOTE 3)
(SEE NOTE 1)
(SEE NOTE 13)
(SEE NOTE 13)
(SEE NOTE 13)
230 VAC LOGIC INPUT
NORMALLY OPEN AUXILLIARY POWER CONTACT FROM MAIN POWER CONTACTOR
SHIELD TO STAR POINT
(SEE NOTE 15)
DO NOT GROUND SHIELD
STAR
POINT
(SEE NOTE 14)
(SEE NOTE 14)
(SEE NOTE 10)
(SEE NOTE 16)
(SEE NOTE 16)
INPUT FILTER
INPUT
FILTER
COMMUNICATIONS (D9S)
RS-485 SERIAL LINK
COMMON
C1
DATA FROM SERVOSTAR
DATA TO SERVOSTAR
DIAGRAM REPRESENTS
TYPICAL CONNECTION
1 2 3 4 5
C1
RS-232 SERIAL LINK
(SEE NOTE 12)
6 7 8 9 5
COMMON
1 2 3 4 5
6 7 8 9
Tx + Tx - Rx + Rx -
(RXD) (TXQ)
*
WARNING:
WARNING:
THE SERVOSTAR SYSTEM OPERATES WITH VOLTAGES AS HIGH AS 230 VAC AND 400 VDC. USE CAUTION AND REFER INSTALLATION AND TROUBLESHOOTING
TO QUALIFIED PERSONNEL ONLY! ALWAYS REPLACE
HIGH VOLTAGE MAY EXIST UP TO 5 MINUTES
AFTER POWER HAS BEEN REMOVED!
INTERNAL DC COMMON FOR REFERENCING ANOUT AND TO TIE ELECTRICAL EQUIPMENT COMMONS TOGETHER TO PREVENT EXCESS COMMON MODE VOLTAGE FROM DESTROYING I/O (SERVO
STAR
INTERNAL FUSING). GROUNDS MUST ALL BE AT EARTH POTENTIAL TO LIMIT CURRENT IN AND OUT OF C3 PIN 4.
*
Note 9
See the BUS Module Power Specifications for recommended line input fusing.
Note 8
The BUS Module line inputs are not phase sensitive.
Note 7
See the BUS Module Power Specifications to determine the maximum number of drives that can be sourced by the logic supply.
Note 5
The transformer may be omitted if correct voltage source is applied.
Note 1
The resistor is connected to high voltage. Please ensure sufficient electrical clearance when mounting. The resistor may become very hot during operation. Do not mount near materials that are flammable or damaged by heat. Ventilation may be required. Each kit has different series and parallel resistor connectors to obtain specific resistance and power rating.
Note 3
A thermal overload relay is supplied in the regen resistor kit. The thermal overload relay was sized for the resistance and power rating of the resistor. The output contacts of the relay must be wired to drop power to the main power contactor during a fault condition, as shown in the drawing. Do not wire Logic Control power through the main power contactor. Control power should not be removed if the BUS Module's fault contacts are open as this resets the fault LEDs.
Note 4
The fault contacts must be wired in series with the overload relay as shown in the drawing. This contact is normally open and closes after application of control and main power. This contact opens in fault conditions. *Attempting to enable the drive before BUS OK becomes active causes the BUS Module to remain inactive.
Note 6
The ground of the BUS Module, drive, and motor best minimizes ground currents and noise when connected in a "star point" configuration.
Note 14
See CE Filtering Techniques for further information.
Note 15
Control logic input can be tapped directly off the main line input. If this source is used, the main line power is lost and all communication functions to the drive cease.
Note 16 See the SERVO STAR Sx Hardware Specifications and the BUS Module Hardware Specifications for spade terminal sizes. Note 17 This system is suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical amperes, 240 V maximum.
Note 10 Cables should be properly bonded to the back panel and implemented as close to the drive side of the cable as possible for effective grounding. If bonding is installed, the shield on the cable end does not need to be connected to the "star point" configuration. Only connect the shield on one end of the cable (preferably on the drive side). Note 11
Units must be installed in an enclosure that meets the environmental IP rating of the end product (ventilation or cooling may be necessary to prevent enclosure ambient from exceeding 45°C or 113°F).
Note 12
Do not connect unused pins on C1 connector. Some manufacturers' cables connecting all the pins may produce unpredictable operation.
Note 13
See the SERVO STAR Sx Hardware Specifications and the BUS Module Hardware Specifications for wire gauge and ferrule sizes.