Installation manual

Danaher Motion Kollmorgen Wiring
SERVOSTAR
®
S and CD Series 33
Sx with PA08, 14, or 28 Wiring Diagram
CUSTOMER SUPPLIED FUSING
SYSTEM POWER
L1
L2
L3
EXTERNAL REGEN RESISTOR
FAULT CONTACTS
OVERLOAD RELAY
MOMENTARY PUSHBUTTON
TO ENERGIZE MAIN POWER.
E-STOP
+15V
- 15V
+ 8V
DRIVE DC COMMON (SEE TEXT IN MANUAL)
B B
I
I
A
A
Sx DRIVE
ENCODER EQUIVALENT OUTPUT (D9P)
STATUS
DISPLAY
BUS +
BUS -
MA
MB
MC
9
6
5
1
6 7 8 9
1 2 3 4 5
C2
C1
C4
C5
1 2 3 4
24V
RTN
C
USER SUPPLIED POWER SUPPLY
FAULT OUTPUT RELAY
(DRY CONTACTS)
ANALOG INPUT +/- 10V
REMOTE ENABLE
HIGH
LOW
DC REFERENCE FOR ANOUT
SUPPLY SUPPLY +24V
CONFIGURABLE I/O INTERF ACE
C1
(IN1) (IN2) (IN3)
METER
1 2 3 4 5 6 7 8 9 10 11 12 13
C3
TX RX
DC COMMON
DC BUS OK
FEEDBACK (D25)
TO MOTOR FEEDBACK DEVICE
(O1)
CONFIG. OUTPUT ( ANOUT)
MOTOR POWER
CONFIG. INPUT
CONFIG. INPUT CONFIG. INPUT
CONFIG. OUTPUT
B B
I
I
A
A
C8
WARNING:
WARNING:
9 6
5
3
1
REPLACES C4 ON SERCOS MODELS
TRANSMIT
RECEIVE
COMMON
RESERVED
REMOTE ENCODER INPUT
BUS MODULE
C7
1
2 3
4
1
2
C6
C8
1 2 3
FAULT CONTACT
LOGIC OUTPUT
BUS +
BUS -
(SEE NOTE 4)
(SEE NOTE 7)
(SEE NOTE 6)
(SEE NOTE 5)
PA 08/14/28
(SEE NOTE 3)
(SEE NOTE 10)
(SEE NOTE 10)
LA
LB
LC
NORMALLY OPEN
AUXILLIAR Y POWER CONTACT
FROM
MAIN POWER
CONTACTOR
(SEE NOTE 9)
NOT AVAILABLE ON PA08
(SEE NOTE 2)
NOT AVAILABLE
ON PA08
(SEE
NOTE 8)
REGEN NOT AVAILABLE ON P A08
MAIN POWER CONTACTOR
SEE HARDWARE SPECIFICATION TABLE
FOR WIRE GAUGE SIZES
(SEE NOTE 13)
(SEE NOTE 11)
(SEE NOTE 13)
(SEE NOTE 13)
(SEE NOTE 14)
(SEE NOTE 10)
STAR
POINT
TO STAR POINT
DO NOT GROUND
SHIELD TO STAR POINT
(SEE NOTE 15
(SEE NOTE 1)
SHIELD
CONNECTOR C8
(SEE NOTE 16)
(SEE NOTE 16)
PA08 115/230 VAC
PA14 115 VAC
PA28 230 VAC
INPUT FILTER
INPUT
FILTER
(SEE NOTE 14)
3
25 24 23 22 21 20 19 18 17 16 15 14
13 12 11 10
9 8
7
6
5
4 3 2 1
THE SERVOSTAR SYSTEM OPERATES WITH VOLTAGES AS HIGH AS 230 VAC AND 400 VDC. USE CAUTION AND REFER INSTALLATION AND TROUBLESHOOTING
TO QUALIFIED PERSONNEL ONLY! ALWAYS REPLACE
COMMUNICATIONS (D9S)
RS-485 SERIAL LINK
COMMON
C1
DATA FROM SERVOSTAR
DATA TO SERVOSTAR
DIAGRAM REPRESENTS
TYPICAL CONNECTION
1 2 3 4 5
C1
RS-232 SERIAL LINK
(SEE NOTE 12)
6 7 8 9 5
COMMON
1 2 3 4
5
6 7 8 9
Tx + Tx - Rx + Rx -
(RXD)
(TXQ)
(Refer to Product Control Specifications)
*
INTERNAL DC COMMON FOR REFERENCING ANOUT AND TO TIE ELECTRICAL EQUIPMENT COMMONS TOGETHER TO PREVENT EXCESS COMMON MODE VOLTAGE FROM DESTROYING I/O (SERVO
STAR
INTERNAL
FUSING). GROUNDS MUST ALL BE AT EARTH POTENTIAL TO LIMIT CURRENT IN AND OUT OF C3 PIN 4.
*
HIGH VOLTAGE MAY EXIST UP TO 5 MINUTES
AFTER POWER HAS BEEN REMOVED!
Note 11
Units must be installed in an enclosure that meets the environmental IP rating of the end product (ventilation or cooling may be necessary to prevent enclosure ambient from exceeding 45°C or 113°F).
Note 12
Do not connect unused pins on C1 connector. Some manufacturers' cables connecting all the pins may produce unpredictable operation.
Note 13
See the SERVO STAR Sx Hardware Specifications and the BUS
Module Hardware Specifications for wire gauge and ferrule sizes.
Note 14
See CE Filtering Techniques for further information.
Note 15
Control logic input can be tapped directly off the main line input. If this source is used, the main line power is lost and all communication functions to the drive cease.
Note 16
See the SERVO STAR Sx Hardware Specifications and the BUS
Module Hardware Specifications for spade terminal sizes.
Note 17
This system is suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical amperes, 240 V maximum.
Note 5 The transformer may be omitted if correct voltage source is applied.
Note 6
The ground of the BUS Module, drive, and motor best minimizes ground currents and noise when connected in a "star point" configuration.
Note 7
See the BUS Module Power Specifications to determine the maximum number of drives that can be sourced by the logic supply.
Note 8
The BUS Module line inputs are not phase sensitive.
Note 9
See the BUS Module Power Specifications for recommended line input fusing.
Note 10
Cables should be properly bonded to the back panel and implemented as close to the drive side of the cable as possible for effective grounding. If bonding is installed, the shield on the cable end does not need to be connected to the "star point" configuration. Only connect the shield on one end of the cable (preferably on the drive side).
Note 1
The resistor is connected to high voltage. Please ensure sufficient electrical clearance when mounting. The resistor may become very hot during operation. Do not mount near materials that are flammable or damaged by heat. Ventilation may be required. Each kit has different series and parallel resistor connectors to obtain specific resistance and power rating. Note 2
When using internal regen, leave the jumper installed between terminals "R" and "C". Remove these jumpers when using an external regen kit.
Note 3
A thermal overload relay is supplied in the regen resistor kit. The thermal overload relay was sized for the resistance and power rating of the resistor. The output contacts of the relay must be wired to drop power to the main power contactor during a fault condition, as shown in the drawing. Do not wire Logic Control power through the main power contactor. Control power should not be removed if the BUS Module's fault contacts are open as this resets the fault LEDs.
Note 4
The fault contacts must be wired in series with the overload relay as shown in the drawing. This contact is normally open and closes after application of control and main power. This contact opens in fault conditions. *Attempting to enable the drive before BUS OK becomes active causes the BUS Module to remain inactive.