Installation manual

Danaher Motion Kollmorgen Wiring
SERVOSTAR
®
S and CD Series 32
Cx Wiring Diagram
Note 1
FUSE 2 and contactor are not
required if the input power line is
neutral. (Also see Note 9)
Note 2
Allow 30 seconds after turning power
off before reapplying power.
Note 5
All AC line wires should be a twisted
pair.
Note 6
The ground of the drive and motor
best minimizes ground currents and
noise when connected in a "star
point" configuration.
Note 9
See the Bus Module Power
Specifications for recommended input
fusing.
Note 10
Cables should be properly bonded to
the back panel and implemented as
close to the drive side of the cable as
possible for effective grounding. If
bonding is installed, the shield on the
cable end need not be connected to
the "star point" configuration. Only
connect the shild on one end of the
cable (preferably on the drive side).
Note 11
Units must be installed in an
enclosure that meets the
environmental IP rating of the end
product (ventilation or cooling may be
necessary to prevent enclosure
ambient from exceeding 45° C or
113° F).
Note 12
Do NOT connect unused pins on C1
connector. Connecting all the pins on
some manufacturers' cables produce
unpredictable results.
Note 13
See the SERVOSTAR Cx Hardware
Specifications and Bus Module
Hardware Specifications for wire
gauge and ferule sizes.
C
MA
MB
MC
B+
L3
L2
WARNING
HIGH VOLTAGE MAY EXIST UP TO 5 MINUTES
AFTER INPUT VOLTAGE IS REMOVED.
WARNING
STATUS DISPLAY
B
B
I
I
A
A
C8
9
6
5
3
1
COMMON
~5 V
REMOTE ENCODER INPUT
FEEDBACK (D25)
TO MOTOR
FEEDBACK
DEVICE
DRIVE DC COMMON (SEE TEXT IN MANUAL)
B
B
I
I
A
A
ENCODER EQUIVALENT OUTPUT (D9P)
24V
RTN
C
FAULT OUTPUT RELAY
(DRY CONTACTS)
ANALOG INPUT ± 10V
REMOTE ENABLE
HIGH
LOW
DC REFERENCE FOR ANOUT
**
SUPPLY
SUPPLY
C1
(IN1)
(IN2)
(IN3)
METER
TX
RX
(O1)
CONFIG. OUTPUT ( ANOUT)
CONFIG.INPUT
CONFIG. INPUT
CONFIG. INPUT
CONFIG. OUTPUT
REPLACES C4 ON SERCOS MODELS
TRANSMIT
RECEIVE
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
6
7
8
9
1
2
3
4
5
C2
C1
C4
1
2
3
4
5
6
7
8
9
10
11
12
13
C3
9
6
5
3
1
MAIN POWER
CONTACTOR
NORMALLY OPEN AUXILLARY
POWER CONTACTOR FROM
MAIN POWER CONTACTOR
RESISTOR
THERMOSTAT
E-STOP
EXTERNAL RESISTIVE
REGEN UNIT (ERH-26)
MOTOR
POWER
Cx Drive
HEAT SINK
MOMENTARY
PUSHBUTTON
TO ENERGIZE
MAIN POWER.
(SEE NOTE 16)
(SEE NOTE 13)
(SEE NOTE 5)
FUSE 1
FUSE 2
CUSTOMER SUPPLIED
(SEE NOTE 1)
(SEE NOTE 14)
CONFIGUREABLE I/O INTERFACE
(SEE NOTE 13)
(SEE NOTE 10)
(SEE NOTE 10)
(SEE NOTE 11)
(Cx06 & Cx10)
(SEE NOTE 13)
(SEE NOTE 13)
(SEE NOTE 10)
STAR
POINT
SHIELD TO
STAR POINT
(SEE NOTE 6)
THE SERVOSTAR CD OPERATES WITH VOLTAGES
AS HIGH AS 230 VAC AND 400 VDC. USE CAUTION.
REFER INSTALLATION AND TROUBLESHOOTING
TO QUALIFIED PERSONNEL ONLY.
DIAGRAM REPRESENTS
(SEE NOTE 12)
FUSE 3
*Optional 24 VDC
Logic Input
L1
Front of Drive
+
-
+24V
INPUT FILTER
(SEE NOTE 2)
MAIN INPUT
POWER
L1
L2
L3
Single Phase Users
Connect any two lines
USER SUPPLIED
POWER SUPPLY
*
*SEE SERVO
STAR
ELECTRICAL SPECIFICATIONS
FOR LOADING INFORMATION
(SEE NOTE 13)
(SEE NOTE 18)
COMMUNICATIONS (D9S)
RS-485 SERIAL LINK
COMMON
C1
DATA FROM SERVOSTAR
DATA TO SERVO
STAR
6
7
8
9
5
Tx -
Tx +
Rx -
Rx +
TYPICAL CONNECTION
1
2
3
4
5
C1
RS-232 SERIAL LINK
COMMON
1
2
3
4
5
6
7
8
9
(RXD)
(TXQ)
*
SEE SERVOSTAR
ELECTRICAL
SPECIFICATIONS FOR
LOADING INFORMATION
**
WARNING!
INTERNAL DC COMMON FOR
REFERENCING ANOUT. IT IS ALSO
PROVIDED TO TIE ELECTRICAL
EQUIPMENT COMMONS TOGETHER
INSIDE THE DRIVE TO PREVENT EXCESS
COMMON MODE VOLTAGES FROM
DESTROYING I/O (INTERNAL FUSING).
Note 14
See CE Filtering Techniques for further information.
Note 16
See the SERVOSTAR Cx Hardware Specifications and Bus Module Hardware Specifications for spade terminal sizes.
NNote 17
This system is suitable for use on a circuit capable of delivering not more than 5000 RMS symmetrical amperes, 240 V maximum.
Note 18
A flyback diode is necessary for inductive loads connected across the 01 output.