Product manual

Danaher Motion 05/2008 Table of Contents
S200-CNS Product Manual 3
Table of Contents
1 Product Documentation................................................................................................................. 5
2 Safety...............................................................................................................................................6
2.1 Safety Symbols.........................................................................................................................6
2.2 Safety Notes ............................................................................................................................. 6
3 Product Overview .......................................................................................................................... 8
3.1 Highlights................................................................................................................................. 8
3.2 Increased Machine Throughput & Longer Life........................................................................ 9
3.3 Reduced Engineering & Support Time .................................................................................... 9
3.4 CE- / UL- Conformity .............................................................................................................. 9
3.5 Model Number Scheme.......................................................................................................... 10
3.6 Valid Drive Model Numbers..................................................................................................10
4 Specifications................................................................................................................................ 11
4.1 Drive Family Power ............................................................................................................... 11
4.2 Input Power Specifications.....................................................................................................13
4.3 DC Input Drives - Control and Power....................................................................................14
4.4 Control Loop Performance..................................................................................................... 14
4.5 Mechanical Specifications...................................................................................................... 16
4.6 I/O Specifications................................................................................................................... 16
4.7 Environmental Specifications................................................................................................. 17
4.8 Smart Feedback Device (SFD)............................................................................................... 18
5 Accessories.................................................................................................................................... 19
5.1 Cables..................................................................................................................................... 19
5.1.1 Motor and feedback cables............................................................................19
5.1.2 Serial Communications Cable .......................................................................19
5.2 Connector Kits........................................................................................................................ 20
5.2.1 Base Unit Connector Kits..............................................................................20
5.2.2 Position Node Connector Kits .......................................................................23
5.3 Regen Resistor........................................................................................................................ 23
5.4 Din Rail Terminal Break Outs................................................................................................ 24
5.5 Operator Interface Terminals .................................................................................................24
5.6 Systems Capabilities............................................................................................................... 24
6 Installation....................................................................................................................................25
6.1 Unpacking and Inspecting...................................................................................................... 25
6.2 Mounting ................................................................................................................................25
6.3 Dimensions............................................................................................................................. 26
6.4 Mounting Outline ................................................................................................................... 27
7 Wiring Diagrams.......................................................................................................................... 28
7.1 Low Power AC Drive Wiring Diagram.................................................................................. 28
7.2 High Power AC Wiring Diagram........................................................................................... 29
7.3 DC Models Drive Wiring Diagram........................................................................................ 30
8 Connector Pinout and DEscriptions........................................................................................... 31
8.1 PE All Drive Models.............................................................................................................. 31
8.2 J1 – Low Power AC Input Power Models Drive Power......................................................... 32
8.3 J1 – AC Input Control Power High Power AC Models ......................................................... 34
8.4 TB1: High Power AC Power Connections.............................................................................35
8.5 J1 – DC Input Power Models Drive Power Connector ..........................................................36
8.6 J2 – Motor Power Connector.................................................................................................. 37
8.7 J3 – SFD Feedback Connector ...............................................................................................37
8.8 J4 – Command I/O Connector................................................................................................ 38
8.9 J5: Serial Port Connections .................................................................................................... 39
8.10 J11 CAN bus Connections ..................................................................................................... 39
8.11 J12 Connector......................................................................................................................... 40
8.12 J13 Encoder Feedback Connector .......................................................................................... 41
9 DC Input Power Model Power Supply Requirements.............................................................. 42
9.1 Control Voltage...................................................................................................................... 43
9.2 Grounding............................................................................................................................... 43
9.3 Bus Capacitance ..................................................................................................................... 43
9.4 Bus Switching and Fusing...................................................................................................... 44