AKZ RoHS Compliant 9 SERIES Use of new refrigerant R410A I N D E X AKZ 9 series Features P1∼2 Principle/ Piping system diagram P3 Description of model symbols P4 Specifications and range of use P5∼6 Cooling capacity characteristic chart P7∼8 Outside dimension diagram P9∼18 Optional parts Thermistor P19 Expansion board for main machine communication P20 Supporting information Control panel/Operation mode/Setting method P21∼22 Electric schematic diagram P23 Electric wiring connection in
9 AKZ SERIES Circulation type AKZ 9 SERIES RoHS Compliant Features Features Further Evolution of High-accuracy Temperature Control Achieve high energy-saving performance ■Our acclaimed ±0.1℃ oil temperature control has been extended to cover an even wider range. ■Achieve high energy-saving performance with the adoption of a Daikin original IPM motor and R410A refrigerant for high COP characteristics.
Features Functions featured ■The ingress protection of the control box has been upgraded (equivalent to IP54). ■Refrigerant gas leakage detection alarm function An alarm signal is output when the refrigerant gas would be leaked (as cooling circuit failure). ■Oil temperature warning function A warning signal can be output when the oil temperature or air temperature strays outside arbitrarily setting range. ■Electronic components resistant to sulfidization have been adopted.
9 AKZ SERIES Principle and overall system diagram Control board Inlet oil temperature thermistor(To *1) Outlet oil temperature thermistor(To *2) Oil temperature control thermistor(To *3) 〈Optional part〉 Room temperature thermistor(To *4) Machine temperature synchronous thermistor(To *5) 〈Optional part〉 Pressure reducing mechanism B E Principle and overall system diagram/series piping system diagram Bypass mechanism M Oil outlet (Oil) ︵ Cooler ︶ Evaporator *4 D Fan Condenser (Suction air)
9 AKZ SERIES Description of model symbols ※※ 9 - ※※※ 1 2 3 4 5 Oil cooling unit identification code 4 Specification identification code - AKZ : High-accuracy inverter oil cooling unit [Circulation type, for spindle and lubricant] 2 5 Symbol of series (Symbol to represent model change) 6,7,8,9 …… Symbol for semi-standard types (B,C,H,T) B :With breaker C:Compliance with CE H:With heater T :With tank 046:Different voltage AC220,230V 50/60Hz 047:Different voltage AC380,400,415V 50/60Hz 048:Differ
9 AKZ Specifications SERIES AKZ149 AKZ329 AKZ439 0.5 1.2 1.5 AKZ149 AKZ329 AKZ439 Oil Cooling Unit horsepower(HP) Model name Stan dard ーB ーC kW Heater Supply power*2 Circuit voltage Different voltage Stan specifications *3 dard ーT *9 ーH Cooling capacity(50/60Hz)*1 kW ー Different voltage Stan specifications *3 dard ーT *9 ーH ーB ーC 1.3/1.4 1 ー 3-Phase AC 200/200・220V 50/60Hz ー *3 3.8/4.
AKZ569 AKZ909 2.0 3.0 AKZ569 AKZ909 Oil Cooling Unit horsepower(HP) Model name Stan dard ーB ーC ーT *9 *1 Circuit voltage 2 ー Stan dard ーT *9 ーB ーC ーH Different voltage specifications *3 3 ー 8.0/9.0 ー kW Supply power*2 Different voltage specifications *3 5.0/5.6 Cooling capacity(50/60Hz) kW Heater ーH 3-Phase AC 200/200・220V 50/60Hz Main circuit*3 ー 3-Phase AC 200/200・220V 50/60Hz *3 *3 3-Phase AC 200/200・220V 50/60Hz DC12/24V Operating circuit 200V 50Hz Max.
AKZ Cooling capacity characteristic chart SERIES 1,800 AKZ149 Cooling capacity (W) 1,600 Oil temperature = Room temperature +10℃ 1,400 Oil temperature = Room temperature 1,200 Oil temperature = Room temperature −10℃ 1,000 800 600 400 200 AKZ 9 SERIES 0 5 10 15 20 25 30 35 40 45 Room temperature (℃) Oil temperature = Room temperature +10℃ 3,500 Cooling capacity (W) Cooling capacity characteristic chart 4,000 AKZ329 3,000 Oil temperature = Room temperature Oil temperature = Room
AKZ569 7,000 Oil temperature = Room temperature +10℃ 6,000 Cooling capacity (W) 5,000 Oil temperature = Room temperature Oil temperature = Room temperature −10℃ 4,000 3,000 2,000 1,000 5 10 15 20 25 30 35 40 45 Room temperature (℃) Cooling capacity (W) 10,000 Oil temperature = Room temperature +10℃ 8,000 Oil temperature = Room temperature 6,000 Oil temperature = Room temperature −10℃ 4,000 2,000 0 5 10 15 20 25 30 35 40 Cooling capacity characteristic chart 12,000 AKZ909 AK
9 AKZ Outside dimension diagram Note)Refer to Page 5 for more details. The positions of the fixing bolt holes are compatible with the AKZ 8 series, but the positions of the oil outlet/inlet and the power supply/signal cable inlet ports are not. SERIES With breaker (453) Standard specifications ⑰ ⑱ ⑲ ⑮⑯ Part No.
Part No.
9 AKZ Outside dimension diagram Note)Refer to Page 5 for more details. The positions of the fixing bolt holes are compatible with the AKZ 8 series, but the positions of the oil outlet/inlet and the power supply/signal cable inlet ports are not.
With tank 540 (635) AKZ329-T ⑰ ⑱ Part No.
9 AKZ Outside dimension diagram Note)Refer to Page 5 for more details. The positions of the fixing bolt holes are compatible with the AKZ 8 series, but the positions of the oil outlet/inlet and the power supply/signal cable inlet ports are not. SERIES With breaker ⑰ ⑱ ⑲ ⑮⑯ Rear face (372) Part No.
With tank 540 (635) AKZ439-T ⑰ ⑱ ⑲ (23) ⑮⑯ Part No.
9 AKZ Outside dimension diagram Note)Refer to Page 6 for more details. The positions of the fixing bolt holes and the oil outlet/inlet ports are compatible with the AKZ 8 series, but the positions of the power supply/signal cable inlet ports are not.
(750) AKZ569-T With tank ⑰ ⑱ ⑲ 88 ⑮⑯ Oil inlet Oil outlet Oil drain Oil pan drain Control panel Electric component box lid Power supply inlet (Right / Left) Signal line inlet (Right / Left) Eye plate Air filter Room temperature thermistor Description ⑨ ⑥ ⑤ ⑩ ⑪ (425) (191) 90 ⑭ Opposite side ⑦ ③ 862 ① 230 (281) 25 4-φ12 holes (for fixing bolts) AKZ569-047,-048 530 580 Different voltages (With transformer) (642) 1 2 3 4 5 6 7 8 9 10 ⑰ ⑱ (530) ⑬⑳ ⑮⑯ Name Description Part No.
9 AKZ Outside dimension diagram Note)Refer to Page 6 for more details. The positions of the fixing bolt holes and the oil outlet/inlet ports are compatible with the AKZ 8 series, but the positions of the power supply/signal cable inlet ports are not.
(870) AKZ909-T With tank 88 ⑰ ⑱ ⑲ ⑮⑯ 38 ⑨ ⑥ ⑤ ⑦ ⑧ 50 Inside face Name 1 2 3 4 5 6 7 8 9 10 11 Oil inlet Oil outlet Oil drain Oil pan drain Control panel Electric component box lid Power supply inlet (Right / Left) Signal line inlet (Right / Left) Eye plate Air filter Room temperature thermistor Description Part No.
Optional part Thermistor(Compatible with all types of Oil Cooling Unit 9 series) ■Thermistor models and applications When this optional part is installed in the oil piping of the main machine, the thermistor detects the temperature to allow the control of oil temperature. Model Machine temperature synchronous thermistor AKZ 9-OP-K5 Length of lead wire L(m) Application Applicable (To be installed) model by you Shape 5m AKZ 9-OP-K15 15m Lead wire 5m ( Plug-in terminal 80 φ1.1 (φ4.
9 AKZ SERIES ■Installation positions of additional oil temperature control thermistor (machine body or others) Machine temperature synchronous thermistor Installation position (No. 30/31 pin) Thermistor for oil temperature control Installation position (CN11) Control board Optional part Expansion board for main machine communication Communication method Model Installation position Applicable model Specification sheet No.
Supporting information Part names, functions and operation of control panel 1 5 2 11 3 6 4 7 NO. 8 9 10 Item Description Supporting information Part names, functions and operation of control panel 1 Power lamp (Green) 2 Error warning lamp (Red) 3 Timer mode lamp (Red) 4 Operation mode display 5 Operation mode / Data No. display Displays the current operation mode (Normal mode, Operation setting mode) or data number of the data currently displayed on the data display part.
9 AKZ SERIES Supporting information Operation mode and setting method AKZ 9 Series Mode No. Mode name Description Setting temperature range Mode 0 Inlet oil temperature, fixed temperature control Keep the inlet oil temperature at the setting temperature within the range specified in the right column.
10 Remote control 11 13 Optional protection equipment 12 31 60 61 62 63 5 4 L1 L2 L3 A3P 66 S160 65 ∼ - Th-8 Th-7 Th-6 X2M 67 S9 SA X519 X500 2 6 S130 Option Th-9 Th-2 S5P −H type only Option Option Th-1 9 10 11 12 13 30 31 X4M M 3∼ M1P S0 MR30Y For external communications (serial) CN12 S10 For shipping adjustments Analog monitor - + ACDC Alarm output S179 +12V DCL2 - + 3 S171 Short-circuit line S172 Shortcircuit line Expansion board for main machine c
9 AKZ SERIES Electric wiring connection instruction diagram 1 Power supply capacity … Refer to the max. power consumption and max. consumption current of the specification sheet of each type. 2 Connection to power supply terminal block(X1M, Tr) (1) (2) (1)In the case of the standard type and semi-standard type (−C, −H, −T, −046) , connect the line to X1M. (2)In the case of“with breaker” (−B)specifications, connect to the circuit breaker.
Supporting information Notes for installing external piping If the external pressure loss(site piping resistance) exceeds the specified use range, there may occur phenomena such as abnormal noise of the pump(relief noise, noise of cavitation) , decrease of cooling capacity and control failure of oil temperature. Keep the external pressure loss within the specified use range.
9 AKZ SERIES Supporting information Notes for handling ●Important notes to be observed regarding the main machine side (machine tools and industrial machine) 1. When adverse transport conditions are expected in transporting the machine overseas or elsewhere, special precautions should be taken in the packaging and transportation method so as to avoid the application of excessive force on Oil Cooling Unit(this unit) . 2.
Supporting information Notes for handling *Before operating this unit, be sure to read the operation manual and properly understand it. ●Instructions for safe operation Signs and Instructions D A N G E R・ ・ ・Failure to observe the instruction may cause an imminent hazardous situation that may result in personal death or serious injury. ・ ・Failure to observe the instruction may result in personal death or serious injury.
9 AKZ SERIES Supporting information Method of selection of Oil Cooling Unit Unit conversion formula ● 1kW=860kcal/h 1.Select Oil Cooling Unit having a cooling capacity 20 to 30% larger than the heat release value from the machine tool. 2.Since the cooling capacity of Oil Cooling Unit varies with the change of liquid temperature(inlet liquid temperature)and room temperature, it is necessary to clarify the liquid temperature and room temperature conditions to select appropriate Oil Cooling Unit. 3.
Supporting information Table of history of Oil Cooling Unit for cooling main shaft(Circulation type) AKS→AKZ Horsepower Cooling capacity HP W 10,000 9,500 3.0 Old New AKS303K AKS303AK ◇ ◇ AKZ306 AKZ(S)907 ◇ 9,000 ◇ AKZ908 AKZ909 ◇ ◇ 8,500 8,000 7,500 7,000 6,500 6,000 5,500 2.0 5,000 AKZ206 ☆ ☆ AKS205K AKS203K AKS203AK ☆ Supporting information 1.
9 AKZ SERIES Supporting information Daikin Oil Cooling Unit service network What Daikin can offer as a global manufacturer of air conditioning equipment Daikin can offer you speedy delivery and reliability through a broad-based network in seven countries and regions throughout the world. Korea U.S. Japan China India Taiwan Thailand Singapore Please contact Daikin Sales Counter for servicing of Oil Cooling Unit in countries outside Japan.
9 AKZ SERIES Osaka Office YODOGAWA PLANT 1-1,Nishi-Hitotsuya,Settsu,Osaka 566-8585,Japan Home Page: http://www.daikinpmc.com/en/ ●Contents in this catalog are subject to change for improvement without prior notice. GK245 (2012.08.030) KS.VV.