Quality with Style Swift Caravans 2005 Owner’s handbook
Introduction INTRODUCTION DEAR OWNER, THANK YOU FOR DECIDING TO BUY ONE OF OUR NEW CARAVANS. WE ARE SURE YOU WILL ENJOY MANY HAPPY HOURS IN IT AND WE HOPE THE INFORMATION AND HINTS IN THIS HANDBOOK WILL HEIGHTEN YOUR ENJOYMENT. THE HANDBOOK HAS BEEN DESIGNED TO GIVE YOU A GENERAL GUIDE TO THE CARE, USE AND MAINTENANCE OF YOUR CARAVAN. WHETHER YOU ARE A NEW OR AN EXPERIENCED CARAVANNER THE HINTS WILL HELP TO PROTECT YOUR INVESTMENT.
The Towing Code Safety and Security Services Electrical Equipment Fitted Equipment Maintenance CONTENTS General Data
THE TOWING CODE The Caravan Towing Code ...................................................... 2 Scope of the Code ................................................................. 2 Caravan Terms .......................................................................... 2 Weights .................................................................................. 2 Towing Vehicle Terms .............................................................. 3 Weights ..................................................
The Towing Code THE CARAVAN TOWING CODE This Code of Practice contains recommendations jointly reviewed and agreed by the following organisations: The The The The The National Caravan Council Caravan Club Camping and Caravanning Club Caravan Writers Guild Department of Transport Scope of the Code The Code applies to all trailer caravans of maximum laden weight not exceeding 3500 kg (7,700 lbs), overall width not exceeding 2.
The Towing Code TOWING VEHICLE TERMS Kerb weight (Mass of Vehicle in Running Order): The weight of the towing vehicle as defined by the vehicle manufacturer. This is normally with a full tank of fuel, with an adequate supply of liquids incidental to the vehicles propulsion, without driver or passengers, without any load except loose tools and equipment with which the vehicle is normally provided and without any towing bracket.
The Towing Code lower jockey wheel before entering the caravan and then raise before measuring again. (See Loading). Note: The height of the towball on the towing vehicle, when laden, is also critical. 430mm + 35mm - Fig. A Measuring Noseweight MEASUREMENT OF NOSEWEIGHT Noseweight may be measured using a propriety brand of noseweight indicator. Such equipment is obtainable at your Caravan Dealer. Note: These indicators have a varying tolerance level.
The Towing Code Torque Wrench - A torque wrench is the only way that the exact recommended torque can be achieved for wheel nuts and bolts. (See Preparing for the Road). Towing Bracket - Never use cheap alternatives, obtain one manufactured by a reputable company complying with the relevant standards. Any light passenger vehicle registered in the UK on or after August 1st 1998 (S registered plate) will require a type approved towbar and towball (to 94/20/EC).
The Towing Code Useful memory aid for other items.
The Towing Code PREPARING FOR THE ROAD PRE-LOAD CHECKLIST Caution: Never enter the caravan without first lowering the four corner steadies with the brace provided. (a) (b) (d) BEFORE LOADING CHECK: - loose articles are stowed securely. Do not stow tins, bottles or heavy items in overhead lockers prior to towing. (c) - all lockers and cupboard doors are closed and secured. Fig. A Loading your caravan - all bunks are secure. - all rooflights are closed and secured.
The Towing Code Sensible Loading: How to apportion it LIGHT Fig. A ITEMS MEDIUM ITEMS HEAVY ITEMS Towing vehicle’s rear suspension It is important that the towing vehicle’s rear suspension is not deflected excessively by the noseweight on the tow ball. If it is excessive the steering and stability will be affected. (Fig.
The Towing Code Galvanised steel chassis Drilling of the galvanised steel chassis will invalidate the warranty and must not be done. Towball The Al-Ko stabiliser is designed to be used with a swan neck, fixed or detachable towball. If you use a 'bolt on type' towball you may need to replace your towball with a special extended neck towball. If you have a bolt on type towball you should ask your dealer to check clearance around the towball to allow for the stabiliser to articulate.
The Towing Code Tyre tread The law requires that tyres and pressures must be suitable for the use to which they are being put. The minimum tread depth of both car and caravan tyres must be 1.6mm throughout a continuous band comprising the central three quarters of the breadth of tread and around the entire circumference of the tyre. Tyre pressures Towing vehicle's tyres must be at the pressures recommended for towing or heavy loading as stated in handbook not on tyre wall.
The Towing Code Fig. A Handbrake position of the coupling. When reversing aim the towball of the car directly at the caravan drawbar. Remove towball cover and keep in car. Adjust the jockey wheel to ensure the cup is high enough to slide over the towball. Fig. B Checking Secure Attachment Fig. C Connections - 7 pin Plug when a proper connection has been made. (See Fig. D) WARNING: If the green band is showing when the hitch head is not connected to the towball there is a fault - contact your Dealer.
The Towing Code release the clamp handle, lift the whole unit as high as possible and retighten the clamp handle. 12N AND 12S VIEWED FROM REAR OF PLUG TUBES PINS Note: Ensure jockey wheel locates in recess provided. Take hold of the caravan under the rubber gaiter behind the coupling and lift to ascertain whether the caravan is properly attached. (Figs. B & D.) Lock hitch if possible (see Safety and Security, page 22).
The Towing Code ROAD LIGHTING For your information the wiring diagram of the 12N and 12S connectors is shown opposite. These should be checked regularly and if in any doubt a qualified electrician consulted. Some European cars may be equipped with Volta, Jeager, West or multi-con sockets, an adaptor or replacement sockets may be required. If so consult your dealer or qualified electrician.
The Towing Code Fig. 1 ✔ When the breakaway cable is attached, check to ensure: a) that the cable cannot snag in use on the caravan coupling head, jockey wheel, stabiliser or accessory e.g. bumper shield, cycle carrier etc. Fig. 2 ✘ Fig. 3A Having followed this advice, should you feel that a satisfactory coupling arrangement cannot be achieved, consult your Swift Group dealer or towbar supplier.
The Towing Code MIRRORS The driver of the towing vehicle must have an adequate view of the rear. If there is no rear view through the caravan it is essential that additional exterior towing mirrors are fitted. This is mandatory in some European countries and drivers can face instant fines if extension mirrors are not fitted. Caution: Any rear view mirror must not project more than 200 mm outside: a) the width of the caravan when being towed. b) the width of the towing vehicle when driven solo.
The Towing Code IMPORTANT POINTS ESPECIALLY FOR MOTORWAY DRIVING 1. Caravans may not be towed in the outside lane of a three or four lane motorway. (Reg. 12(2) of the Motorway Traffic [England and Wales] Regulations 1982). 2. Reduce Speed: i) In high or cross winds. ii) Downhill. iii) In poor visibility. 3. High sided vehicles cause air buffeting so extra care must be taken when passing or being passed. As much space as possible should be given. CHANGING A WHEEL 1.
The Towing Code STOPPING ON A HILL Levelling pads or boards should be used under the steadies where the ground is soft or uneven. Pulling off again can sometimes present a problem. The easy solution is In extreme cases where it is necessary to raise a wheel off the ground for levelling purposes, further adequate support should be applied so that the steadies do not take any undue strain. (i) Carry a good sized wedge shaped piece of wood with a rope or light chain attached.
SAFETY AND SECURITY Fire .......................................................................................... 20 Notice ................................................................................... 20 In Case of Fire ...................................................................... 20 Dicon 300AP Smoke Alarm....................................................20 Fire Extinguishers.................................................................. 21 Children .................................
Safety & Security FIRE Important: Your attention is drawn to the notice affixed inside the caravan advising on fire precaution, ventilation and what to do in case of fire. IN CASE OF FIRE 1. Get everyone out of the caravan as quickly as possible using whichever exit is the quickest, including windows. Do not stop to collect any personal items. 2. Raise the Alarm. Call the Fire Brigade. 3. Turn off the gas supply valve if it is safe to do so. 4. Turn off the electricity supply at supply point.
Safety & Security WARNING: The electronic test button provides a full test of the unit’s functionality. DO NOT try to test the alarm with a naked flame, as this may present a potential fire hazard. FALSE ALARMS Abnormal air conditions may cause the highly sensitive smoke alarm to give a “false” alarm. DO NOT DISCONNECT THE BATTERIES. If no fire is apparent, ventilate the caravan and/or blow fresh air into the unit until the alarm stops. Once cleared the smoke alarm will automatically reset.
Safety & Security Petrol/Diesel Fumes The fitting of a tail pipe to your car exhaust will reduce the possibility of fumes entering your caravan through the ventilation points. SECURITY CHIPS A special security chip is concealed within the body of every caravan. This chip contains the individual identity of your caravan and can only be read by using a special decoder. Your local police can obtain the use of a decoder by contacting C.R.I.S.
SERVICES Connection of Services ......................................................... 24 Water ....................................................................................... 24 Typical Water Schematic Drawing .........................................24 Truma Compact Crystal 2 ......................................................25 Shurflo Water Pump ...............................................................25 Inboard Water Tanks and On-line Water Systems .................
Services Connection of services is dealt with under the separate headings. Typical water schematic drawing with water tank (model specific) In all cases users should become familiar with the equipment manufacturers’ instructions. Advice and leaflets, if not supplied with the caravan, can be obtained from the suppliers of the equipment. Before making connections of any description to the caravan or its equipment, ensure that ALL equipment is turned off.
Services TRUMA COMPACT CRYSTAL 2 Plug the pump connector into the socket. Turn the top security clip anti-clockwise and the bottom security clip clockwise to lock the plug into place. When using the Winter Kit the blanking plug provided will be fitted to the housing not being used. Clean the water system at the start and end of the season with sterilising fluid (see notes under sterilising). If the pump fails to deliver water the most likely cause will be air in the system.
Services INBOARD WATER TANKS AND ON-LINE WATER SYSTEMS To fill the inboard tank from an external container follow these simple instructions: 1. Insert Truma Thames or Maxi submersible pump into external water container. 2. Lift flap and plug pump connector into Truma socket on side of caravan. 3. Ensure the inline stem shut off valve is in the open position. This is located next to the tank or T-connector feeding the tank.
Services MICROSWITCH TAPS The micro switch taps are used when the water supply is not pressurised. When the tap is turned on, the micro switch (which is fitted inside the tap) activates the pump to supply water. Operation Swivel the tap spout (a) to the desired position over the sink, lift the control lever (b) to activate the pump and allow water to flow simultaneously. To adjust the temperature swivel the lever (c) to the left or right as shown below. Before you Start 1. Ensure pump is isolated. 2.
Services Step 7 REICH KAMA SINGLE LEVER MIXER TAP - Put in the cable from the new microswitch. Exchange of the ceramic cartridge/ micro switch You need 50 mm cable length over the top of the housing. 1. Detach cover (1) carefully. If the cover is damaged use spare part no.: 240-059512 (red cover) and 240-059513 (blue cover). Step 8 - 7 Insert the cartridge. Step 9 - Refit the component parts in reverse sequence. 2 Steps 5 to 1 8 9 4 3. Detach the handle (2). 4. Turn out the rosette.
Services GUIDANCE ON CLEANING PORTABLE WATER TANKS AND THE WATER SYSTEM IN TOURING AND MOTOR CARAVANS The water systems, and in particular storage tanks, in caravans are susceptible to contamination by bacteria if care is not taken with their use and cleaning. The symptoms caused by bacterial contamination are not purely limited to gastro-intestinal diseases, but may also manifest themselves as ear, nose, throat, eye or skin infections.
Services Typical gas schematic drawing 30
Services GAS GENERAL INFORMATION Gas Bottles Bottled Liquified Petroleum Gas (LPG) is the most convenient portable source of fuel for your caravan. Make sure that heating and cooking appliances and the gas cylinders are switched off before you move the caravan. Regularly check flexible gas hose, joints and connections for tightness. Finally make sure that each gas appliance is working efficiently to the recommendations of the appliance manufacturers.
Services Continental bottles usually have a male left hand thread similar to but not identical with U.K. butane. Butane is suitable for use at temperatures down to 2°C but will not work below that. Propane Propane is supplied in Red, or partly red bottles which have a female left hand threaded connector. Scandinavian countries use the same connector. Germany and Austria supply propane with a male connection.
Services VENTILATION All ventilation complies with BSEN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air. In this case the confined atmosphere becomes depleted of oxygen which leads to the formation of the highly poisonous gas ‘carbon monoxide’. Carbon Monoxide is odourless, colourless and tasteless and will rapidly cause unconsciousness and death with little or no warning prior to collapse. THERE IS NO DANGER WHEN ADEQUATE VENTILATION IS PROVIDED.
Services ELECTRICITY As with electricity in the home, care must be exercised when handling mains electricity. Your attention is drawn to the following notice as laid down by the Institute of Electrical Engineers. INSTRUCTIONS FOR ELECTRICITY SUPPLY On arrival at caravan site 1. Before connecting the caravan installation to the mains supply, check that (a) both 12N & 12S plugs and hitch have been disconnected from the towing vehicle, (b) the mains supply is suitable for your installation and appliances, i.e.
Services ECA of Scotland, 23 Heriot Row Edinburgh EH3 6EW proprietary makes of equipment for testing polarity. Telephone: 0131 225 7221 If it can be achieved, it is preferable to connect live to live, and neutral to neutral to maintain full electrical protection. WARNING: CURRENT CONSUMPTION IN THE CARAVAN MUST NOT EXCEED 16 AMPS OR THE PITCH PERMITTED MAXIMUM IF THIS IS LESS THAN 16 AMPS. IT IS DANGEROUS TO ATTEMPT MODIFICATIONS AND ADDITIONS YOURSELF.
Services WIRING OF CONNECTING CABLE AND CARAVAN MAINS INLET WARNING: IT IS ESSENTIAL THAT CONNECTIONS ARE MADE EXACTLY AS SHOWN. IF TERMINAL MARKINGS ARE NOT IN ACCORDANCE WITH THE DIAGRAM THEY MUST BE IGNORED. IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN. THE LEGAL LENGTH OF THE MAINS INLET CABLE IS 25 ± 2 METRES. WHEN IN USE IT MUST BE FULLY UNCOILED AND PROTECTED FROM TRAFFIC.
Services TYPICAL APPLIANCE CONSUMPTION FIGURES 230 Volt 12 Volt Appliance/ Item Watts Amperes Refrigerator 115 W 0.5 amp Ultraheat Space Heater 500 W 2.2 amp 12 W 1000 W 4.5 amp 12 W 2000 W 8.5 amp 12 W 850 W 3.7 amp Ultrastore Water heater Cooker Watts Amperes Only when towing 1.
ELECTRICAL EQUIPMENT AC50 and AC75 Control Panels ............................................. AC80 Control Panel................................................................. ESM 4 - Electrical Supply Module ........................................ ECM - Electrical Control Module .......................................... NE143 Power Supply Unit ..................................................... Battery .....................................................................................
Electrics AC50 Control Panel AC75 Control Panel AC50 AND AC75 CONTROL PANEL OPERATION Symbol Function 12V Power On/Off Description This switch turns on (or off) the 12V power to all circuits. Note: as this switch works in conjunction with a relay (that uses around 40mA to operate), it should only be used for relatively short periods of time while using the caravan (i.e. when going out for the day).
Electrics Symbol Function Description External Pump In caravans with an additional (external) pump, this switch will be a two-way switch with a central off position. This allows the selection of either the internal pump (switch up - Tap symbol) or external pump (switch down Tank symbol). Note: A green indicator lamp will illuminate within the bottom left corner of the battery gauge when the internal pump motor is running.
Electrics AC80 Control Panel AC80 CONTROL PANEL OPERATION Symbol Function 12V Power On/Off Description This switch turns on (or off) the 12V power to all circuits. Note: as this switch works in conjunction with a relay (that uses around 40mA to operate), it should only be used for relatively short periods of time while using the caravan (i.e. when going out for the day).
Electrics Symbol Function Description External Pump In caravans with an additional (external) pump, this switch will be a two-way switch with a central off position. This allows the selection of either the internal pump (switch up - Tap symbol) or external pump (switch down Tank symbol). Note: A green indicator lamp will illuminate within the bottom left corner of the battery gauge when the internal pump motor is running.
Electrics - MAINS MODULE with Earth leakage protection (RCD) Over-current protection (MCB’s) - CHARGER on/off switch - SPACE HEATER on/off switch - WATER HEATER on/off switch - 18AMP TRANSFORMER / CHARGER with Over-current, Short-circuit, Reverse polarity & Thermal protection ESM4 ELECTRICAL SUPPLY MODULE The ESM4 Electrical Supply Module is a 230V AC and 12V DC power supply & control unit. It provides all the necessary features for control of the electrical circuits in a caravan or motorhome.
Electrics ECM ELECTRICAL CONTROL MODULE SUPPORT SERVICE PLUG-IN SYSTEMS LIMITED PROVIDE AN ON-CALL SERVICE FOR WARRANTY OR NON-WARRANTY REPAIRS. PUMP SWITCH AND INDICATOR Included on this panel is a pump isolation switch and pump running indicator. The pump isolation switch is used to isolate power to the water pump in the event of a pump fault or merely as a safeguard against unwanted pump operation. The red pump running indicator will light up as a warning when the water pump has been activated.
Electrics POWER SUPPLY UNIT NE143-C, NE143-CWS, NE143-CF, NE143CWSF The NE143 family Unit is a 230V AC and 12V DC power controller. It provides all the necessary features for control and protection for all the electrical functions in a caravan.
Electrics SWITCH AND FUSES MODULE Car/Van Selector Switch The car/caravan changeover switch provided in this module should be used in the following way: Caravan position When in this position DC power is available from the caravan battery to power all 12V electric circuits. If the charger is switched on, the caravan battery will be charged via the charger/transformer unit. This position should be used when operating the fridge on 12V while towing.
Electrics BATTERY It is recommended that a good quality leisure battery is always in circuit when the system is in use. A deep cycling heavy duty 12V battery should be purchased to provide power for lights and other electrical appliances. A proprietary brand leisure battery with an 85 Amp capacity is recommended. Note: 85 Amp batteries and above should be checked dimensionally before purchasing, to ensure fitment within the battery compartment, as brands vary in size.
Electrics the genset engine too fast. Therefore frequency and output voltage can rise above the specification of the machine data plate i.e. 230V at 50Hz, this may cause damage to electrical/electronic equipment (such as battery chargers). If you are unsure of any of the point, please contact your local dealer or the manufacturer direct (see point 5) 1.
Electrics Alarm Siren 2. Key Fobs of months without a 12V supply to the alarm. When the alarm is triggered the siren will sound for 2 minutes. Following the 2 minute period the alarm will then deactivate for 15 seconds then rearm. The SAS200 Alarm System comes complete with 2 key fob remote controllers. If an additional controller is required these can be ordered from your supplier.
Electrics 5. Spare Parts/Service 12 VOLT ELECTRICAL SUPPLY For spare parts, local supplier contact details or other service information please contact: If your car is fitted with the appropriate relay, please note the following points: Sargent Electrical Services Ltd. service desk on 01482 678981 during normal office hours. 1. The caravan battery will be charged by the car charging system independently of the distribution panel. 2.
Electrics WIRING OF 12S SOCKET TO TOWING VEHICLE Note: If using a combination relay, ensure the supply fuse is the correct amperage. A lower rating will ‘blow’ causing the fridge, if switched on, to be connected directly to the caravan battery. While towing, the caravan battery will be discharged instead of being charged.
FITTED EQUIPMENT Truma Ultrastore Water Heater.............................................. 54 Truma S 3002 P and S 3002 Auto Space Heater ................. 57 TEB Fan ....................................................................................60 Truma Ultraheat for S 3002 (P), S 5002 and S 55 T Heaters .....................................................................60 SC20 Control Panel .................................................................63 ALDE Heating System ..................
Fitted Equipment The instructions covering fitted equipment to your caravan were correct at the time of going to print. Owners handbooks are updated annually and we take great care to try and ensure their accuracy. However, the Swift Group Limited cannot accept responsibility for any changes that may be made in specification or operating instructions to the equipment described in this section after the time of going to press.
Fitted Equipment 1. Check that the safety/drain valve in the cold-water intake is closed. Lever should be in the horizontal position, position (e). 2. Open the hot tap in the bathroom or kitchen with pre-selecting mixing taps or single lever fittings set to hot. 3. Switch on power for water pump (main switch or pump switch). Leave the tap open to let air escape while the water heater is filling. The heater is filled when water flows out of the tap.
Fitted Equipment Switching off (gas operation) Electrical Operating Instructions Switch off the water heater at the rotary switch (b). Switch the switch on the control panel to "On". This indicates the electrical waterheating element is operative.
Fitted Equipment 1. Repair jobs are only to be carried out by an expert. 2. The following would invalidate the guarantee: a. Any alteration to the appliance (including cowl) b. The use of non-Truma spare parts/accessories c. Non observance of the operating instructions. 3. The operating pressure for the gas supply is 30mbar (or 28mbar butane/37mbar propane) and must correspond to the operating pressure of the appliance (see name plate). 4.
Fitted Equipment Automatic Ignitor Prior to first ignition, make sure that the batteries have been inserted; observe correct fit battery cassette (see changing batteries, page 57). 3. Repairs are only to be carried out by a competent service engineer. Attention: A new O-ring must always be installed after dismantling the exhaust duct. Thermostat Set the required room temperature at the control knob (numbers 1-10). For an average room temperature of approx.
Fitted Equipment could result in damage. The exhaust duct connection to both the heater and the cowl must be firm and well sealed. Do not operate heaters with incorrectly fitted or damaged exhaust ducts. 8. Never allow the warm air outlet on the heater to be obstructed in any way. For instance never hang washing on or in front of the heater to dry. Misusing your heater in this way could cause serious damage from overheating. Do not place flammable objects near the heater.
Fitted Equipment TEB FAN Always observe the operating instructions prior to starting! the respective heat emission of the heater. The maximum output can be limited at the control knob, as required. The regulating between this value and slow running is carried out automatically.
Fitted Equipment 2000W (ensure that the fuse protection for the power supply of the camp site is sufficient). The electric heater can also be operated without the Trumavent fans. If the heater is operated simultaneously with electricity and gas, the electrical unit will switch itself off before overheating occurs as a result of the stronger gas burner.
Fitted Equipment important for operation which are not original Truma parts, of non-observance of the instructions for installation and use will result in the guarantee becoming invalid and no liability will be assumed. or similar in front of or on top of the heater to dry. This could cause serious damage to the heater as a result of overheating. Do not place inflammable materials near the heater! Please observe these instructions for your own safety.
Fitted Equipment SC20 Control Panel SC20 CONTROL PANEL OPERATION Symbol Function Description 1kW Heating Element On/Off 230V heating cartridge switched on/off at 1050W. 2kW Heating Element On/Off 230V heating cartridge switched on/off at 2100W. Gas Burner On/Off LPG boiler switched on/off.
Fitted Equipment Symbol Function Description Circulating Pump On/Off The pump is to be switched off when only hot water is required. The heating cartridge/LPG boiler is then operated by the boilers built in thermostat. The pump is to be switched on when both hot water and heating is required. With this switch in the on position the circulating pump is controlled by the TP5000 programmable room thermostat.
Fitted Equipment ALDE HEATING SYSTEM FAULT FINDING Please read these instructions carefully before using the boiler. The boiler does not start These instructions are approved for Alde Compact 3000 92X, 93X and 94X boilers fitted in caravans, motor caravans and buildings in accordance with CE no. 048 AP0013. 2. Is the main tap fully open? A professional may only carry out installation and repairs. National regulations must be adhered to. 4.
Fitted Equipment The heating cartridge is not working 1. Check that there is an electricity supply (230 V~) to the heating cartridge. 2. Check that the relays fitted to the boiler come on (a slight click can be heard from the relays when the heating cartridge is switched on at the control panel). 3. Check whether the overheating protection has been tripped by unscrewing the black plastic cap (U) and pressing the reset button (V). 4. If none of these work, please contact a service company.
Fitted Equipment THE HEATING CARTRIDGE SYSTEM TEMPERATURE AIR CIRCULATION All compact boilers are fitted with one or two 230 V heating cartridges with a maximum output of either 2100 or 3150 W. Select the heating cartridge output by sliding the switch on the control panel to the desired output position. Always check that the input fuse of the vehicle has the correct amperage in relation to the selected output. The boiler is set to a system temperature of 80°C, i.e.
Fitted Equipment The heating system Regularly check the heating system's fluid level in the expansion tank. The level should be about 1cm above the minimum indicator in a cold tank. The heating system should be filled with a mixture of water and glycol. For preference, use high quality ready-mixed glycol (with inhibitor) intended for use in aluminium heating systems. If using concentrated glycol, the mixture should consist of 60% water and 40% glycol.
Fitted Equipment until they start discharging fluid. Start the circulation pump and let it run for a while. Check that the pipes and radiators around the vehicle are heating up. If they still fail to heat up, try the following: Single-axle caravans: Stop the circulation pump. Using the jockey wheel, lower the front of the caravan as far as possible so that the rear is tilted upwards. Leave it in this position for a few minutes to allow the air to travel upwards in the system.
Fitted Equipment HEATING AND WARM WATER WITH BOTH 230V HEATING CARTRIDGE AND LPG BOILER For use only when electricity or gas alone is not sufficient. 2. Switch off the 230V fused isolator located close to the boiler if the vehicle is not to be used. If this switch is not set to off, the boiler will remain in the standby position and use a small amount of electricity.
Fitted Equipment Returning to RUN mode Sat-Sun Event Time Temp°C 1 2 3 4 5 6 07.00 16.00 23.00 00.00 01.00 01.59 20 21 15 15 15 15 To adjust the factory pre-settings and set your own time and temperature programmes For Days 1-5 (weekdays) a) Press PROG (Fig.2) 3 times to show the 1st pre-set time and temperature (Event 1 Days 1,2,3,4,5) (Fig.6) b) Use + or – buttons (Fig.3) to adjust the TIME (press and hold to change in 10 min increments) c) Use or buttons (Fig.
Fitted Equipment Battery Replacement Fig 16. - A low battery symbol will flash in the LCD display (Fig.16) - You have 15 days to replace the battery before the unit will switch off. - When changing batteries, remove old batteries and insert new ones within ONE MINUTE and programming will not be lost. NB. If the display ever goes blank during normal operation, the batteries will need to be renewed, the unit reset and the time and programmes reset. Fig 11. Fig 14.
Fitted Equipment DOMETIC RM7271L, RM7275L, RM7291L, RM7295L, RM7361L, RM7365L, RM7401L AND RM7405L You have made an excellent choice in selecting the Dometic Absorption Refrigerator. We are sure that you will be fully satisfied with your new appliance in all respects. The appliance, which works silently, meets high quality standards and guarantees the efficient utilisation of resources and energy throughout its entire life cycle, during manufacture, in use and when being disposed of.
Fitted Equipment Dometic Service department. Your Service Centre contact numbers numbers are found in the "European Service Network" booklet When contacting Dometic Service, please state the model, product number and serial number together with the MLC Code, if applicable. You will find this information on the data plate inside the refrigerator.
Fitted Equipment MANUAL ENERGY SELECTION ELECTRICAL OPERATION 12V - operation (DC) Warning: The refrigerator should only be used while the motor is running, otherwise the on-board-battery would be discharged within a few hours! Note: If the operating display fails to light up ( it lights up "red" at AES models ) the device is not in operation. (For troubleshooting see page 82).
Fitted Equipment 1. Set energy selector switch (A) to gas 2. Set rotary switch (B) to "MAX" position. The ignition process is activated automatically, accompanied by a ticking sound approx. 30 sec. Upon successful ignition, the display LED (C) "Gas" lights yellow.The refrigerator is in function. Use rotary switch (B) to regulate the temperature in the main refrigerator compartment. GAS FAULTS In the event of a gas fault (e.g. gas cylinder empty), the operating display (C) flashes yellow.
Fitted Equipment system. This can be detected from the D+ connection of the alternator to the electronics, or from the respective signal on the solar charge regulator. Gas faults at "AUTO" mode If gas faults occur the operating LED "C" flashes yellow.
Fitted Equipment MAKING ICE CUBES Ice cubes are best frozen overnight. At night, the refrigerator has less work to do and the unit has more reserves. The cooling unit’s performance is influenced by ambient temperatures. Tip: Please select the medium setting for ambient temperatures between +15°C and +25°C. The unit operates within its optimum performance range. 1. Fill the ice cube tray with drinking water. Only use drinking water! 2. Place the ice cube tray in the freezer compartment.
Fitted Equipment To fit the storage rack, the reverse order applies. DOOR LOCKING Open Lower ventilation grille (L200 Close Upper ventilation grille with flue vent ( L100) Switching off gas operation Park-position/ vent-position 3. Affix the cover and fasten it. If the refrigerator is to be taken out of service for an extended period of time, the on-board shut-off valve and the cylinder valve must be closed. WINTER OPERATION SWITCHING OFF 1. Set energy selector switch (A) to position "0" (OFF).
Fitted Equipment 4. Clip the cover back in place. Note: For 12V DC : 1 light bulb 12V, 2W Tip: It is also recommended that the winter covers should be used when the vehicle is taken out of service for an extended period of time. INTERIOR LIGHT 4 Please contact Dometic Service Centres for replacement light bulbs. 3 4 5 6 CHANGING THE DECOR PANEL 1. Open the door and loosen the hinge screw. 2. Take off the door by moving it upwards. Changing the light bulbs 3. Unscrew the door strip (3 screws). 1.
Fitted Equipment Changing the doorhang 1 It is not always possible to change the door when the refrigerator is installed. 2 1. Open the door, unscrew the hinge screw and keep it to hand. 2. Take off the door by moving it upwards. 5. Attach the door. 8.
Fitted Equipment TROUBLESHOOTING Before calling the authorised Service Department, please check whether: Failure : The refrigerator does not work in gas operation mode Possible cause Action you can take 1. The instructions in the section "Using the refrigerator" have been followed. Gas bottle empty Change gas bottle Is the supply cut-out device open? Open the cut-out device 2. The refrigerator is not tilted excessively.
Fitted Equipment Failure : The refrigerator does not cool sufficiently Possible cause Action you can take Inadequate ventilation to the unit. Check that the ventilation grilles are not covered. The thermostat setting is too low. Turn the thermostat to a higher setting. There is too much ice on the condenser. Check that the refrigerator door seals when shut. Too much warm food put inside. Let food cool down first. Appliance running for a short time. Wait several hours, check again.
Fitted Equipment TECHNICAL DATA Model Dimensions H x W x D (mm) depth incl. door Gross capacity incl. freezer compartment Usable capacity of freezer compartment Connection Mains / Battery *Consumption electricity / gas in 24 hrs Netweight RM7271L 821x586cx541 77 litre 9.5 litre 125 W / 120 W ca.2.5 KWh / 260g 26kg ✓ ✓ RM7275L 821x586cx541 77 litre 9.5 litre 125 W / 120 W ca.2.5 KWh / 260g 26kg ✓ ✓ RM7291L 821x525cx541 86 litre 10.5 litre 125 W / 120 W ca.2.
Fitted Equipment A B C D thermostat has no "off" position when the refrigerator runs on LP gas. If the lamp starts flashing again, repeat steps 4-6. STARTING THE REFRIGERATOR To terminate gas operation, turn the knob (A) to "OFF" position. LP Gas operation Fig. C Control Panel - RM4501 Manual Ignition MODEL RM4501 After initial installation, servicing, or changing gas cylinders etc.
Fitted Equipment THETFORD ABSORBER REFRIGERATORS This user’s information is for all N80 models of Thetford absorber refrigerators. It explains how to use your refrigerator correctly and safely. Read the manual carefully before using the refrigerator for the first time to obtain a quick overview of how to operate and use the refrigerator. Thetford absorber refrigerators are specially designed to store fresh and frozen food and make ice cubes in caravans and campers.
Fitted Equipment - open the windows and leave the room; - contact the Customer Service department of Thetford. • You suspect a leak in the cooling system: - switch off the refrigerator; - extinguish any naked flames; - provide sufficient ventilation; - contact the Customer Service department of Thetford. ABOUT YOUR REFRIGERATOR Your refrigerator has a cold space and a freezer compartment. After starting up the refrigerator, allow it to cool for at least eight hours before placing any food in it.
Fitted Equipment Freezer compartment The two-star freezer compartment (N90) is suitable for making ice cubes and for storing frozen foods for a short time. Important! - The freezer compartment is unsuitable as a means of freezing food. - Use only drinking water to make ice cubes. you can make doubly sure that the door does not come open during your journey.
Fitted Equipment SWITCHING ON THE REFRIGERATOR (N90) • It is recommendable to clean the inside of the refrigerator before you switch it on. • Let the refrigerator cool for at least eight hours before you place food in it for the first time. • The freezer compartment should be cold one hour after switching on the refrigerator. B. The thermostat controls the refrigerator temperature when the refrigerator is powered from the mains (230 V) or gas.
Fitted Equipment - It is prohibited to use gas to power the refrigerator in the vicinity of petrol stations. 1. Open the valve of the gas bottle and the gas taps. 2. Set the gas control button to the 5th position. 3. Set the energy source selector switch (A) to 4. Ignite the gas flame: Warning! Never keep the thermostat depressed for longer than 30 seconds. If a flame does not appear, wait at least five minutes before trying again.
Fitted Equipment Powering with gas Warning! - Flammable material must be kept away from the refrigerator. 3. Set the energy source selector switch (A) to: 4. Ignite the gas flame Manual ignition (N90P) - For selection of gas type, see the information plate inside your refrigerator. - Press the thermostat (B), and keep it depressed. - For the pressure regulator model, see the information plate inside your refrigerator and the table at the end of this booklet.
Fitted Equipment MAINTENANCE Regular maintenance is necessary to ensure the correct functioning of your refrigerator. Cleaning Tip! - A good time to clean your refrigerator is straight after you have defrosted it. - Clean the refrigerator with a soft cloth and mild detergent. - Dust the refrigerator with a soft, moistened cloth. - Use a brush or soft cloth to remove once a year any dust from the condenser at the inside of the refrigerator.
Fitted Equipment Maintenance of gas equipment A qualified service engineer must maintain and inspect gas and electrical equipment. It is advisable to have this maintenance work performed by a customer service centre. Contact the Customer Service department of Thetford for a list of qualified parties.
Fitted Equipment TROUBLESHOOTING If your refrigerator does not refrigerate properly or will not start, run through the following checklist. If this fails to solve the problem, contact our Customer Service staff who will be pleased to help you. Thetford B.V. Customer Service ( +31 (0)76-5042312 info@thetford.nl • Check whether you have followed the instructions in “Switching on the refrigerator”. Problem: refrigerator will not work on gas Possible cause Action you can take a) Gas bottle is empty.
Fitted Equipment GUARANTEE, CUSTOMER SERVICE AND LIABILITY Guarantee Thetford B.V offers the end users of Thetford refrigerators a three-year guarantee, instead of the normal guarantee of two years. This extra year guarantee applies only if it can be demonstrated that the refrigerator has been properly maintained (as described in this manual) and serviced by a qualified party during the second year following purchase.
Fitted Equipment PLEASE READ THE MANUFACTURERS INSTRUCTIONS BEFORE OPERATING THE APPLIANCE following information so the appliance can be correctly identified: When cooking with fat or oil, never leave unattended. 1. The name of the appliance from the facia, and its colour. Turn pan handles inwards so they are out of reach of children and cannot be caught accidentally. WARNING: When you are cooking it is essential to provide additional ventilation such as opening windows near the grill, cooker and oven.
Fitted Equipment The high speed hotplate ring (if fitted) is identified by its central red spot - this ring has a faster response time. Using the grill Push in the grill pan until it locates centrally under the grill burner THE GRILL There are three different grilling positions as the trivet can be inverted to give a high or low position or it may be removed. • Note: The door must be open when the grill is used.
Fitted Equipment To light the oven this may amount to misuse of the appliance and could invalidate your guarantee. 1. Open the oven door and turn the control knob anticlockwise to the required gas mark. Push in and hold in the control knob, and either press the ignition button (if fitted) or use a hand held spark ignitor or gas lighter. Do not use caustic pastes, abrasive cleaning powders, coarse wire wool or any hard implements as they will damage the surfaces.
Fitted Equipment Glass parts (if fitted) Electric hotplates DOOR PANELS, FACIA PANEL, HOTPLATE LID Important: Ensure that elements are switched off and cool before cleaning Do not use abrasive cleaners or polishes. Use a mild cream cleaner, eg; Cif. Rinse thoroughly and dry with a soft cloth. The inner door glass panel can be removed for cleaning; open the door wide, hold the bottom and top edges and slide out.
Fitted Equipment MICROWAVE OVEN If factory fitted the specification is: Make DAEWOO Model KOR-63F7/63F7GR/63F7MY/63F7/SL Power supply 230V-50Hz, SINGLE PHASE WITH EARTHING MICROWAVE POWER CONSUMPTION 1000 W OUTPUT POWER 700 W (IEC705) FREQUENCY 2450 MHz OUTSIDE DIMENSIONS 465 x 279 x 364mm CAVITY DIMENSIONS 290 x 220 x 306mm NET WEIGHT APPROX 12.5 Kg TIMER 35 MIN. DUEL SPEED POWER SELECTIONS 7 STAGES If fitting a Microwave DIY we recommend you purchase the above specification.
Fitted Equipment THETFORD CASSETTE PORTA POTTI INTRODUCTION The Cassette Porta Potti is constructed of high quality plastics for durability and has a high gloss finish that is easy to clean and maintain. The unit consists of two sections, a permanently installed toilet system and a slide out waste holding tank — CASSETTE.
Fitted Equipment 8. Slide the Cassette, pour out spout facing outside into the caravan through access door. Never force insertion or removal of the Cassette tank, damage to system can occur. 9. Make sure the Cassette is secured by the retaining clip. Close and lock access door. OPERATION Flushing (Electric Models) 10.Before using the toilet we advise you to add some water to the bowl by pressing down the flush knob. This avoids marking the bowl. Water will stop flowing when knob is released. 11.
Fitted Equipment Caution: Do not allow Cassette to become overfilled, see Trouble Shooting section for emergency emptying procedure. The holding tank features a unique sliding cover (1) which guarantees optimal hygiene. The sliding cover moves automatically when the holding tank is inserted. When holding tank is removed, the cover automatically assumes its correct position. To clean the holding tank, you may remove the cover manually by sliding it towards the pour-out spout.
Fitted Equipment 04a 06 06 THETFORD CASSETTE C-200 CW (Manual) and C-200 CWE (Electric) 16 04 04b C-200 CW only C-200 CW only C-200 CWE only 05 01 02 15 08 07 09 14 12 03 13 11 14 10 104 FEATURES 1. Removable seat and cover. 2. Rotatable bowl. 3. Valve blade handle: opens and closes valve blade. 4. Flush-handle activates the flush by lifting and pushing down the handle. 4a C-200 CWE. Flush button: activates flush. 4b C-200 CWE. Valve blade buttons: open and close valve blade electronically. 5.
Fitted Equipment CASSETTE C-200 CW AND C-200 CWE The toilet section of the C-200 includes a rotatable bowl, removable seat and cover, a console with a flush handle/flush buttons, a built in flush-watertank and a waste level warning indicator. Underneath the bowl, the valve blade handle is located. PREPARING FOR USE 1. Open access door pull retaining clip upwards (fig. 1). 2. Remove holding tank by pulling straight out. When holding tank hits the stop, tilt front end downwards slightly and remove (fig. 2).
Fitted Equipment 10. After use open the blade by turning the blade-handle anti-clockwise (fig. 10). 10a.C-200 CWE only: After use open the blade by pressing the ‘open’ button (fig. 10a). 11. C-200 CW only: To flush, lift the flush handle and press it down (fig. 11). After flushing, close the blade by turning the blade handle clockwise. 11a. C-200 CWE only: To flush press the flush button (fig. 9a). After flushing, close the blade by pressing the close button on panel (fig. 11a).
Fitted Equipment Lipseal: Remove the sliding cover. Open the valve-blade by turning the blade-opener knob anti-clockwise. Clean the seal with water. Dry the seal and grease with silicone spray/oil or vegetable oil. Seal of automatic vent: Turn the automatic vent 60° anti clockwise and remove gently. Clean the seal with water. Dry the seal and grease with silicone spray/oil or vegetable oil. To clean the holding tank, empty the tank, and rinse with clean water.
Fitted Equipment 6. Before returning product or parts they should be properly cleaned, in order to carry out inspection and repair. 7. No other warranty is given and no personal representative is authorised to make any warranty other than that is contained herein. CARAVANS WITH TV INLET IN BATTERY BOX Models equipped with TV points in the battery box can be attached to a pitch facility: 1. Connect pitch output to input in battery box being careful not to trap aerial lead in battery box door. 2.
Fitted Equipment BEDDING Sleeping bags and continental quilts can be compressed into small spaces and can be ready to use in minutes. LOWER SINGLE BEDS ASSEMBLY (Figs. A & B) 1. Unroll bed slat bundle and place between the recess in both seats. 2. Arrange seat cushions as appropriate. DOUBLE BED ASSEMBLY (Fig. C) 1. Grip front of slatted bed and walk backwards until bed is fully extended. Fig. A Fig. C 2. Arrange seat cushions as appropriate. Fig.
Fitted Equipment PULLMAN BUNKS 1. Release catches, one at a time. BUNKS ARE DESIGNED TO CARRY A CHILD TO A MAXIMUM OF 70KG (11 STONE) 2. Release press studs on the bed board. 3. Grasp the bunk as shown and pull carefully in direction of arrows. 4. The bunk is designed to automatically move into the correct position. 5. Where a bed board is fitted, unfold and make sure it is secured by press studs when lifted into position.
Fitted Equipment • DO NOT ALLOW THE BLIND OR FLYSCREEN TO RE-COIL WITHOUT CONTROL. • It is not recommended that blinds and/or flyscreens are left in the down position for long periods, or when travelling, as this can result in fatigue of the spring. • Clean the cassette, side track and fabrics with mild detergent and water. • Lubrication of mechanism or spring is not required or recommended. However, if components should require cleaning, use only WD40 or similar with fluff-free cloth.
Fitted Equipment Always pull the doorscreen close to the centre. It is not advisable to pull close to the top or bottom as this will cause snagging and uneven running. Caution When opening or releasing the doorscreen, care must be taken to avoid trapping fingers. Do not allow the doorscreen to slam open. SEITZ ENTRANCE DOOR To open from the outside, pull the opening lever in the door handle.
Fitted Equipment THE BLIZZARD 1901 AIR CONDITIONER HOW TO USE THE AIR CONDITIONER The air conditioner performance can be improved by taking some simple measures: Adjusting the air direction Position the air diffusing flaps to direct the air to the desired position. Warning: Never shut both diffusing flaps while the unit is running! - Improve the thermal insulation of the vehicle by closing any opening and by covering any glassed surfaces with reflecting curtains.
Fitted Equipment - Press the "MODE & SET" key to scroll through the possible settings (manual fresh air, manual warm air, ventilation, automatic), select the required mode while holding the key pressed down for two seconds until the selected mode is confirmed by the system.
Fitted Equipment THE BLIZZARD 1500 AIR CONDITIONER WARNING: Never introduce your hands or other object within the air inlet openings.
Fitted Equipment SHOWER When using the shower, always ensure that the shower curtain is fully drawn thus avoiding water spray on unprotected areas. TABLES Slide top of drawers out and fold back to form convenient table. (Fig. A) The pedestal table can be swung round for easy access to the seating and then repositioned afterwards. (Fig. B) Tables stored in the table storage compartment must be securely clipped into place whilst in transit. Fig.
Fitted Equipment FIXING OF AWNINGS In order to avoid puncturing the outer skin of the caravan wall, it is recommended that awning poles are fixed to your caravan using load spreading eyelet pads or rubber sucker pads. Attaching awning brackets and associated fixings to your caravan by using mechanical methods which pierce the outer skin of the caravan wall can allow water ingress which will invalidate the product warranty.
MAINTENANCE Modifications ........................................................................ 120 Caravan Exterior .................................................................. 120 Caravan Interior .................................................................... 120 Winterisation/Storage .......................................................... 121 Alko Running Gear ............................................................... 123 Care and Maintenance ......................................
Maintenance MODIFICATIONS - DIY WORK Owners need to be aware that carrying out DIY modifications to your caravan may in certain instances, invalidate the warranty cover and could also affect the safety and structure of the caravan. Before carrying out any DIY work within the warranty period (3/5) years please check with your nearest Swift Group dealer or contact Supercare customer services on 01482 875740 for advice.
Maintenance Cupboard Catches It is advisable to lightly oil all cupboard catches, sliding bolts and hinges from time to time. Bathroom, Shower Room and Kitchen Equipment All the Thermoplastic parts in these areas have easy clean surfaces. To ensure long life and prevent damage you must not use any cleaning materials at all and ensure water temperatures do not exceed 70°C, (putting cold water in first is suggested).
Maintenance Wheels and Tyres Do not store in one position with partially deflated tyres. The tyre walls will suffer and do present a real danger of blow outs, especially when travelling at faster speeds than are allowed in the UK. from the tank. Push up collar (A) to release and pull plug (B) down to remove. B The wheels should be turned every couple of weeks or even better, the wheels removed and the caravan placed on “winter wheels” or axle stands.
Maintenance freely from the hot taps. About 2 gallons of water will be required. Close the hot taps. Appliances Before starting caravanning after storage check all gas appliances and electrical points. Note: Preferably not less than once a year, the electrical installation should be inspected and tested by a qualified electrician. After storage it is advisable to air the caravan and clean throughout, especially cooking appliances and the refrigerator.
Maintenance Drilling or Welding of Parts or Accessories The chassis is designed and built to precise tolerances and must not be drilled or welded (except in accordance with certain AL-KO Accessory Operating Instructions). Failure to comply will invalidate all warranties. Where the Caravan Manufacturer states a maximum loading weight, then this is the maximum permitted load. This figure must not exceed the maximum axle load. Load Too Far Forward (Fig 2) Steering and braking ability reduced.
Maintenance turn expands the brake shoes applying the wheel brakes. Reversing Fig. 4 AXLE TYPES Safety Precautions No welding is permitted on AL-KO Axles It is important that the wheel and hub/ brake drum are compatible. This mean that the PCD, wheelbolts and inset must all be compatible with both the hub/brake drum and the wheel rim. Particular attention must be paid to the recommended torque figures for the wheelbolts (see pg 16).
Maintenance replaced with a NEW flanged nut - torqued to 290 ± 10 Nm (214+/1 7.5 lbs/ft). A small amount of special mineral grease, available from AL-KO must be applied to stub axle thread prior to fitting the new flanged nut. After fitting excess grease must be removed with white sprit. The rear hexagon cap head bolt located under the black plastic cap MUST NOT BE DISTURBED under any circumstance.
Maintenance AL-KO BRAKING SYSTEM ADJUSTMENT 1. Ensure the towing shaft with coupling head is pulled FULLY FORWARD. (Fig. 10). Fig. 7 Rebound or Free Position 2. Release the handbrake to the FULLY OFF position. If the handbrake will not go down the whole way because of the fairing or any other obstruction; then the fairing must be cut away and/or the obstruction removed to achieve this desired position.
Maintenance Brake Linkages It is recommended that all brake linkage threads are lightly greased for protection. Fig. 10 Fig. 11 Fig.
Maintenance towing shaft. Note! Over adjustment to the long ball nut (Fig. 12/Item 2) could induce movement of the inner brake cable, reducing the effective clearance of the brake shoes. If the overrun lever will not make contact, it is possible the two lock nuts, forward of the spring cylinder, are incorrectly adjusted. Loosen the nuts and adjust brake rod as above (Figs. 10 & 12). 13. Adjust the two locking nuts, forward of the spring cylinder (Fig.
Maintenance Operation Uncoupling For Coupling types AK160, AK300 & AK350. Open the coupling handle and lift the coupling head from the towball. When there are higher nose loads, coupling and uncoupling can be made easier by using the jockey wheel. Coupling Up Open coupling handle. To do this pull the coupling handle up (Fig. 14) in the direction of the arrow. Wear Indicator A wear indicator on the coupling head (Fig.
Maintenance - Towball is in good condition with 50mm dia, but the coupling head is showing an excessive level of wear. Caution Under these circumstances, the coupling head can become detached from the towball and the caravan/ trailer can breakaway from the tow vehicle. The coupling head and towball must therefore be checked IMMEDIATELY before future use. Any faulty parts must be changed IMMEDIATELY. Fig. 17 All maintenance work should be carried out by AL-KO Approved Workshops.
Maintenance Servicing & Cleaning Lubrication Points (Fig. 18) Clean Towball Lightly grease, or oil ball socket, joints and bearing points as appropriate. General purpose grease to DIN 6=51825 KTA 3K. For Troubleshooting and Fault Finding please see Table 2 on Page 133. 2. Suitable for attachment to drawbars or approved overrun braking equipment for single (and tandem axle) caravan/trailers, with a minimum weight of 200 Kg and a maximum permissible weight of 2000 Kg. 3.
Maintenance AKS 2004 Delivery Specifications Coupling handle (Fig. 23/Item 1), Stabiliser Lever (Fig. 23/Item 2) Fig. 21 Fig. 20 SAFETY WARNINGS 1. In accordance with EC Directive 94/20, couplings of type A 50-1 cannot be used (see Fig. 21), your warranty will be invalid if this type of towball is used. Fig. 23 Preparation for coupling/uncoupling The Stabiliser lever (Fig. 24/Item 2) must be in the uppermost position (open). 2. For UK use, please use the extended neck towball (type A50-X). 3.
Maintenance Fig. 26 Warning: The coupling is correctly engaged when the green edge of the safety indicator button is visible (Fig. 26/Item 3). Fig. 24 Stabiliser Unit To operate the Stabiliser (once coupled to the towball), simply press the stabiliser lever down as far as it will go (Fig. 26/Item 2). Uncoupling Pull the stabiliser lever handle up as far as it will go, open the coupling handle and lift the AKS2004 from the towball.
Maintenance Manoeuvring For easier manoeuvring (on campsites etc), pull the stabiliser lever to the ‘up’ position. Please do not use the stabiliser lever as an manoeuvring handle. Please use the handles on the Caravan or fit the AL-KO manoeuvring handle to your jockey wheel (available separately). 1. During opening or closing, the AKS must only be operated by one person. 2. Press stabiliser lever down by hand force only DO NOT use your foot or an extension bar, this will damage the components (Fig. 29).
Maintenance Remedial Action Servicing and Cleaning a) Clean the tow ball and friction pads by lightly rubbing the surface (100-120 grit emery paper). Friction Pad Replacement (please replace one at a time) b) Lubricate the drawshaft sleeve via the grease nipples. In addition, push the gaiter forward and grease (DIN 51 825 KTA 3K) the exposed part of the shaft (Fig. 30). c) Visit a specialist workshop to have the ball holding area checked for damage and the locking mechanism for function.
Maintenance Friction Pad Replacement (Front/Rear only) damage to the AKS 2004 components. 5. In Winter, carefully spray only the visual indicator with de-icer. 1. Uncouple the AKS 2004 2. Remove the rubber soft dock (pull up and off) Fig. 35/Item 1 & Fig 36. Lubrication Should lubrication of the stabiliser parts become necessary, then the following must be observed. 3. Press the safety indicator outwards and secure with SW14 hex. spanner (not included), (Fig. 35/Item 2). a) Clean all parts thoroughly.
Maintenance Overrun Devices In the importance of Safety, please familiarise yourself with the operation of this overrun device BEFORE using your caravan/trailer. Safety Precautions When parking your tow vehicle and caravan/trailer on site, you must apply the caravan handbrake. If the unit is parked but disconnected from the tow vehicle, it is strongly recommended that each wheel is chocked using AL-KO or suitable wheel chocks.
Maintenance Overrun device fitted with Eye End Lock the eye end into the eye end jaw assembly and see operating instructions for vehicles fitted with eye end jaw assembly. Overrun Device Fitted with 50 mm Coupling Head Connect trailer electric plug controlling lights and indicators etc. into towing vehicle socket. Fig. 44 Wind the jockey wheel up fully and clamp securely in position, ensuring that it does not foul the brake rod or breakaway cable.
Maintenance Uncoupling (All Types) Secure caravan/trailer by chocking both wheels. Apply handbrake fully. There are 4 different handbrake systems (See Figs 4246). With all four systems please observe the following: Handbrake Lever With Gas Strut (Fig. 42) Ensure handbrake is fully applied (as highlighted). This will ensure that the gas strut will automatically re-apply the wheel brakes if the trailer starts to roll backwards.
Maintenance Servicing and care of hot dip galvanised parts The formation of white rust is only a surface coating and has no adverse effect on the anti-corrosion properties of galvanising. In order to minimise the potential for the formation of white rust the following precautions should be taken: - Ensure there is adequate air circulation when storing hot dip-galvanised parts. - After winter journeys it is recommended that surfaces are washed with clean water. housing.
Maintenance Trouble Shooting & Fault Finding Table 1 Axles Fault Cause Remedy Poor Braking Linings worn or damaged. Replace Brake Linings. Brake Linings not bedded in. Will pass after braking a few times. Brake set up incorrect. Reset Brakes as page 117 & ensure system is lubricated. Braking system set too tightly. Reset Brakes as page 117. Auto-Reverse lever too stiff. Lubricate and free off Reverse Lever. Incorrect setting. Reset Brakes as page 117. Braking system not fully released.
Maintenance Table 2 Coupling Heads Fault Cause Remedy Coupling does not engage onto ball Ball diameter too large. Ball could be damaged or deformed. Coupling head dirty or defective. Change ball to correct size. Fit new ball. Clean & Lubricate coupling and replace if necessary. Difficulty in Uncoupling Ball damaged or deformed. Coupling damaged or deformed. Coupling head under pressure from damper. Fit new ball. Replace if necessary.
Maintenance ACCESSORIES Corner Steadies Corner Steadies are as stated, for the purpose of steadying the caravan corners. They are NOT JACKS AND SHOULD NEVER BE USED AS SUCH. The screw and pivot pins should be lubricated periodically to ensure their satisfactory operation. (See also Jack Operation). Shock Absorbers All AL-KO chassis have pre-punched holes to accommodate Shock Absorbers, in front of the axle.
Maintenance M10 - 49 Nm (36 ft. lb) M14 - 135 Nm (99.5 ft. lb) Side Lift Jack M16 - 210 Nm (155 ft. lb) Special Note -Aluminium Wheels The standard M12 x 1.5 60° Conical Wheel bolts are NOT SUITABLE for aluminium wheel rims. Special wheel bolts should be used. There are 3 variants to suit most AL-KO chassis (record your tyre size on this booklet for future reference). The carriers can be fitted for left or right hand operation and are easy to fit.
GENERAL DATA Fault Finding ......................................................................... 148 Water .................................................................................. 148 Gas ..................................................................................... 150 Cassette Toilet .................................................................... 151 Useful Information ............................................................... 152 Owners Club ...............................
Fault Finding WATER Problem Possible Cause Remedy Water not flowing from any tap when operated but pump runs Freshwater tank empty Pump wired in reverse Pump not primed Pipe inlet or outlet pipe disconnected Pump pipes restricted by kinking Blockage in pump inlet or outlet pipe Blocked in-line filter of pump filter Air leak in suction line to pump Check Check wiring, refer to pump manufacturers instructions Refer to pump manufacturers instructions Check connections Check pipes run Check, starting insid
Fault Finding WATER (continued) Problem Possible Cause Remedy Water flows from hot tap but has reduced flow from cold Cold water pipe kinked preventing flow Blockage in cold pipe line Cold tap not connected Cold tap failed or blocked If a water filter is fitted, the cartridge is exhausted Check and re-route if necessary Disconnect pipes after 1st Y connector and check up to tap Refer to installation instructions Disconnect and inspect Replace cartridge Reduced flow from both hot and cold taps Batte
Fault Finding GAS Problem Possible Cause Remedy Hob does not light No gas Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Purge system Refer to hob manufacturers instructions Air in pipe Oven does not light No gas Air in pipe Space heater or central heating No gas Over gassed Air in pipe Fridge does not light No gas Air in pipe Water heater does not light No gas Air in pipe 150 Check level of gas in bottle Check gas bottle valve is on Check gas taps are on
Fault Finding CASSETTE TOILET Problem Remedy Bowl does not drain when toilet is flushed. Cassette is overfilled DO NOT REMOVE CASSETTE. While inside the caravan turn flush knob anti-clockwise to open valve blade and leave it in the open position. Open access door on side of caravan. Rotate pour-out spout outward. Place appropriate size container under spout cap. Remove cap carefully. Allow bowl contents to drain into container. This will lower the water level in the bowl.
Useful Information OWNERS CLUB The Owners Club is a completely independent organisation run for the benefit of the caravan owners. They have numerous rallies during the year in various parts of the country and every third year there is a ‘Works Rally’ where owners have the opportunity to visit the factory. Apart from the friendliness and companionship the Club generates it is also actively engaged in charity work for those less fortunate than ourselves.
Useful Information The enjoyment of caravanning can be greatly enhanced by membership of one or more of the various caravanning, motoring and holiday clubs. Here are some useful addresses: CARAVAN CLUBS MOTORING ASSOCIATIONS TRADE ASSOCIATION The Caravan Club, East Grinstead House, East Grinstead West Sussex, RH19 IUA Tel: 01342 326944 www.caravanclub.co.uk Automobile Association (AA) Fanum House, Basingstoke, Hants. RG1 2EA Tel: 0990 448866 www.theaa.co.uk e-mail: customer.services@theaa.
Index A B C D E 156 Accessories ...................................144 Aftersales.......................................152 Air Conditioning.............................113 Alarm System ..................................49 Alde Heating System.......................65 AL-KO Running Gear.....................123 Arrival on Site ..................................17 Ash Framed Doors ........................115 Awnings .........................................117 Barbeque Point..............................
NCC Approved All Swift Group models have been certified by the National Caravan Council for compliance with stringent European Standards, British Legislation and industry set Codes of Practice specifically relating to health and safety issues. The approval process covers the testing and inspection of critical areas of the product from fire safety, weights and dimensions, to gas, electrics and ventilation. Every Swift caravan carries the "NCC Approved Caravan" badge.
Quality with Style Swift Caravans Dunswell Road, Cottingham, East Yorkshire HU16 4JX. Telephone: 01482 875740 Fax: 01482 840082 email: enquiry@swiftleisure.co.uk web site: www.swiftcaravans.co.
