S/M No. : R63D59A001 Service Manual Microwave Oven Model: KOR-63D59A DAEWOO ELECTRONICS CO., LTD.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY (a) Do not operate or allow the oven to be operated with the door open.
SAFETY AND PRECAUTIONS CAUTION This device is to be Serviced only by Properly Qualified Service Personel. Consult the Service Manual for Proper Service Procedures to Assure Continued Safety Operation and for Precautions to be Taken to Avoid Possible Exposure to Excessive Microwave Energy. 1. FOR SAFE OPERATION Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator.
SPECIFICATIONS MODEL KOR-63D59A POWER SUPPLY POWER CONSUMPTION 120V~60Hz, SINGLE PHASE WITH GROUNDING MICROWAVE 1000W GRILL COMBINATION MICROWAVE ENERGY OUTPUT 700W MICROWAVE FREQUENCY 2450MHz OUTSIDE DIMENSIONS (W X H X D) 465 x 279 x 364 mm (18.3 x 11.0 x 14.4 in) CAVITY DIMENSIONS (W X H X D) 290 x 220 x 306 mm (11.4 x 8.7 x 12.0 in) NET WEIGHT Approx. 11.5 kg (25.3 Ibs.) TIMER 35 min. FUNCTION SELECTIONS MICROWAVE POWER SELECTIONS 5 LEVELS CAVITY VOLUME 0.7 Cu. Ft.
EXTERNAL VIEW 1. OUTER DIMENSION (KOR-631G,H/KOR-861G,H) 2. FEATURE DIAGRAM 11. Safety interlock system 12. Doorviewing screen Allows viewing of food. MThe screen is designed so that light can pass through, but not the microwave. 13. Door hook When the door is closed, it will automatically lock shut. If door is opened while oven is operating, magnetron tube will immediately stop operating. 14. Oven cavity 15.
INSTALLATION 1. Steady, flat location. This microwave oven should be set on a steady, flat surface. 2. Leave space behind and side. All air vents should be kept a clearance. If all vents are covered during operation, the oven may be overheated and, eventually, cause oven failure. 3. Away from radio, and TV sets Poor television reception and radio interference may result if the oven is located close to a TV, radio, antenna, or feeder and so on. 4.
OPERATIONS AND FUNCTIONS 11. Connect the main lead to an electrical outlet. 12. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray must always be in place during cooking. 13. Close the door securely. 14. Choose cooking power level by setting V.P.C knob to the desired position. Refer to cookbook for recommended power levels. 15. Determine cooking time. Consult cookbook for recipe timing. Oven light turns on and cooling fan starts to operate.
DISASSEMBLY AND ASSEMBLY Cautions to be observed when trouble shooting. Unlike many other appliances, the microwave oven is high-voltage, high-current equipment. It is completely safe during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. You are asked to observe the following precautions carefully. 1. Always remove the power plug from the outlet before servicing. 2.
1. To remove cabinet 2. To remove door assembly 1) Remove three screws on cabinet back. 2) Push the cabinet backward. 1) Remove two screws which secure the stopper hinge top. 2) Remove the door assembly from top plate of cavity. 3) Reverse the above for reassembly. 3. To remove door parts. REF NO. PART CODE PART NAME DESCRIPTION A01 3512203880 FRAME DOOR PP SI83C 1 A02 3517007300 BARRIER-SCREEN *O PET T0.
1) Remove the gasket door from door plate. 2) Remove the door frame from door plate. 3) Remove the stopper hinge top from door plate. 4) Remove the spring and the hook. 5) Remove the barrier screen outer from door frame. 6) Reverse the above steps for reassembly. 4. Method to reduce the gap between the door seal and the oven front surface. (1) To reduce gap located on part ‘A’ Loosen a screws on stopper hinge top, and then push the door to contact the door seal to oven front surface. Tighten two screws.
5. To remove control panel parts. REF NO. PART CODE PART NAME DESCRIPTION Q’TY B01 3513405500 KNOB VPC ABS XR-401 H-2938 1 B02 3516725310 CONTROL-PANEL ABS VT-0826 AF-348 1 B03 3515101600 SPRING FLAT SUS 301 T0.
6. To remove high voltage capacitor. 1) Remove a screw which secure the grounding ring terminal of the H.V. diode and the capacitor holder. 2) Remove the H.V. diode from the capacitor holder. 3) Reverse the above steps for reassembly. ◆ High voltage circuit wiring 7. To remove magnetron. 1) Remove a screw which secure the magnetron. 2) Remove the magnetron. 3) Reverse the above steps for reassembly.
8. To remove wind guide assembly. 1) Remove a screw which secure the wind guide assembly. 2) Draw forward the wind guide assembly. 3) Pull the fan from the motor shaft. 4) Remove two screws which secure the motor shaded pole. 5) Remove the motor shaded pole. 6) Reverse the above steps for reassembly. 9. To remove H.V.transformer. 1) Remove four screws holding the H.V.transformer. 2) Remove the H.V.transformer. 3) Reverse the above steps for reassembly.
INTERLOCK MECHANISM AND ADJUSTMENT The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when the door is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave. (1) Primary interlock switch When the door is closed, the hook locks the oven door. If the door is not closed properly, the oven will not operate. When the door is closed, the hook pushes the button of the microswitch.
TROUBLE SHOOTING GUIDE Following the procedure below to check if the oven is defective or not. 1. Check grounding before trouble checking. 2. Be careful of the high voltage circuit. 3. Discharge the high voltage capacitor. 4. When checking the continuity of the switches, fuse or high voltage transformer, disconnect one lead wire from these parts and check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter.
Does the fan motor work when you shut the door and turn the timer? YES Does the oven lamp light? NO Does the turntable turn? Replace or repair oven lamp, turntable motor. YES Normal reading should be approx. 0Ω NO If microwave do not oscillate, Continuity check continuity of filament of magnetron. Check continuity filament tap NO Continuity (3.3V) of high voltage. Replace high voltage transformet Poor continuity Continuity Continuity in the reverse Check the diode for continuity direction.
MEASUREMENT AND TEST 1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT Microwave output power can be checked by indirectly measuring the temperature rise of a certain amount of water exposed to the microwave as directed below. PROCEDURE 1. Microwave power output measurement is made with the microwave oven supplied at rated voltage and operated at its maximum microwave power setting with a load of 1000±5cc of potable water. 2.
2. MICROWAVE RADIATION TEST WARNING : 1. Make sure to check the microwave leakage before and after repair of adjustment. 2. Always start measuring of an unknown field to assure safety for operating personnel from microwave energy. 3. Do not place your hands into any suspected microwave radiation field unless the safe density level is known. 4. Care should be taken not to place the eyes in direct line with the source of microwave energy. 5.
3. COMPONENT TEST PROCEDURE • High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle. • It is neither necessary nor advisable to attempt measurement of the high voltage. • Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor. 1. High voltage transformer (1) Remove connections from the transformer terminals and check continuity.
WIRING DIAGRAM 19
EXPLODED VIEW AND PARTS LIST 1. DOOR ASSEMBLY Refer to Disassembly and assembly. 2. CONTROL PANEL ASSEMBLY Refer to Disassembly and assembly. 3.
1) KOR-63D59A NO A00 B00 F01 F02 F03 F04 F05 F06 F07 F08 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44 F45 PART CODE 3511714420 3516721260 3510805000 7112401011 3516109640 7112401011 7122401211 7122401211 7112401011 35113NCN35 7112401011 7121403011 3963821620 3512517000 3511800300 3518002200 3518003300 3516004000 7S422X4081 3513003200 3518301500 3518400900 3518401000 3518114480 3518114490 3518117400 3516003700 35
DAEWOO ELECTRONICS CO., LTD. 686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: “DAEWOOELEC” FAX: 02) 360-8184 TEL: 02) 360-8183 E-mail : G7F00E@web.dwe.co.kr S/M NO. : PRINTED DATE: Oct.
