Specifications
Problem:
The belt drive makes noises after operating for a short time.
Cause:
The newly installed tensioning pulley is not the correct distance
from the engine and allows the belt to rub at the side on the
inner lange (misalignment).
Solution:
When reitting vehicles built before and during 1998, the old
version stud bolt (1) must be removed. The new version is then
screwed into the same hole with a pre-mounted spacer (2).
The problem here is that the manufacturer has two diferent
thicknesses of spacer (3.1) + (3.2) which deine the distance from
the pulley to the engine. Despite the Vehicle Identiication No.
delimitation (production month: 01/96) it is not always clear
which kit must be used since the stated Vehicle Identiication
No. can deviate from this. You should always check whether the
new tensioning pulley is correctly aligned when mounted in the
belt drive. Otherwise, noise will deinitely occur or even serious
damage to the engine.
Version to be replaced
(1)
New tensioning pulley design
(3.1) (3.2)(2)
From VIN
Up to VIN
CT 919 K4/K5
Audi A4 1.8 20V
ContiTech Technical Info 10
Converting vehicles built before 1998 to hydraulic tensioner










