IMPORTANT NOTICE OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. ON-ROAD USE This motorcycle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or death if instructions are not followed. CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not followed.
CONTENTS 3 SEAT LOCK 14 OPERATION INSTRUCTION 4 BACK HOLDER 14 SAFETY PRECAUTIONS 4 TRUNK 15 5 DOCUMENT STORAGE AREA 15 CORRECT ATTIRE 5 BRAKE LOCK LEVER 16 OPERATION 6 SPECIFICATION PRIOR TO STARTING VEHICLE CORRECT DRIVING OPERATION 17 17 CARGO 6 STARTING THE ENGINE MODIFICATION 7 IF ENGINE CANNOT BE STARTED 19 ATTACHMENT 7 AFTER STARTING ENGINE 19 MUFFLER 7 PROPER DRIVING METHODS 21 STOPPING 22 PARTS LOCATION METER READING AND USAGE 8 10 SELF INSPECTIONS BEFORE
MAINTENANCE ····································· 29 SAFE DRIVING ······································· 48 ·························· 30 PREPARATION BEFORE DRIVING ·················· 48 MAINTENANCE PRECAUTIONS ······················· 32 DRIVING METHOD ·································· 49 ········································· 32 DRIVING POSITION ································· 49 ······················ 33 PRECAUTION WHEN DRIVING ························ 50 BRAKE PAD INSPECTION ······
SPECIFICATION ITEM DATA LENGTH×WIDTH×HEIGHT(mm) 1,715×665×1,053 WHEEL BASE(mm) 1,227 GROUND CLEARANCE(mm) 105 SEAT HEIGHT(mm) 745 DRY WEIGHT(kgf) 76.5 ITEM TIRE SIZE SUSPENSION BRAKE PASSENGER CAPACITY ENGINE TYPE OPERATOR (OPERATOR AND ONE PASSENGER) AIR COOLED,ONE CYLINDER 2 STROKE DATA FR. 90 / 90 - 10 50J RR. 90 / 90 - 10 50J FR. TELESCOPIC RR. UNIT SWING OIL DAMPER FR. HYDRAULIC DISK RR.
OPERATION INSTRUCTION This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ●The photographs and drawings shown in this manual may differ from those of actual vehicles due to changes in vehicle specifications and modifications made. ●This vehicle is designed for 2 riders including the operator.
PRIOR TO STARTING VEHICLE ●Read user's manual carefully. ●Conduct maintenance checks prior to operation. ●Always maintain vehicle in clean status and carry out specified maintenance checks. ●Make sure to stop engine and stay away from fire when fueling. ●Exhaust gas contains harmful substance such as carbon monoxide. Start engine in well-ventilated places. Correct shirts or jackets with tight-fitting sleeves should be worn.
OPERATION ●Operators should naturally fix bodies to keep smooth driving. ●Please check whether or not you are unnaturally strained and strung up. ●Driving pose has a great influence on safe operation. Please always maintain the center of your body in the middle of seat. Especially do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel. ●Passengers should accurately fix bodies using both hands and put both feet on floor panel.
ATTACHMENT CAUTION ●Only load cargo in or on designated areas as placing or fastening cargo to other areas can cause damage to the vehicle. ●Do not place articles between the frame body cover and engine as this can burn the goods. ●Do not place cloth-like materials in the area of the oil tank cap. If the hole in oil tank cap is blocked, oil will not flow freely into the engine which can cause severely engine damage.
PARTS LOCATION BACK MIRROR REAR BRAKE LEVER SEAT FRONT WINKER SEAT LOCK BACK HOLDER TAIL LIGHT HEAD LIGHT REAR WINKER LICENSE PLATE LAMP REFLECTOR REAR CUSHION AIR CLEANER ELEMENT SIDE STAND BRAKE DISK CALIPER PILLION STEP BAR MAIN STAND KICK STARTER ARM 8 ENGINE
PARTS LOCATION FUEL TANK LID (BENEATH THE SEAT) TRUNK FRONT BRAKE LEVER LUGGAGE CARRIER BATTERY FUSE MAIN SWITCH FLOOR PANEL REAR FENDER REFLECTOR FRONT FENDER BODY COVER PILLION STEP BAR MUFFLER REAR WHEEL EXHAUST PIPE MAIN STAND FRONT WHEEL FRONT CUSHION 9
METER READING AND USAGE METER READING AND USAGE SPEEDOMETER METER WARNING AND INDICATOR LAMPS Indicates driving speed. Maintain legal speed limits to ensure safe operation. When oil in the oil tank is low, the oil warning indicator turns on. When this happens, fill the oil tank with pure oil. Indicates total distance in kilometers travelled by the vehicle.
SWITCH OPERATION MAIN SWITCH STARTER BUTTON CAUTION ●Do not manipulate main switch key during operation. If the main switch key is placed on“Off” or“Lock” position, all electrical system will not function. Never operate the main switch key during travel as it might cause unexpected accidents. If it is necessary to remove the main switch key, stop the vehicle first prior to removing. MAIN SWITCH ON OFF KEY LOCK 1. ON.... Starts engine. Key can not be pulled out. 2. OFF....Stops engine.
HEADLIGHT WINKER SWITCH Put main switch key in “ON” position and turn on headlight switch. High beam or low beam can be operated by the use of high/low beam switch. WINKER SWITCH HEADLIGHT HIGH BEAM SWITCH If this switch is turned on when the main switch is in an ON position, the winker will operate. ⇨ (R)....used when making a right turn. ⇦ (L)....used when making a left turn. HIGH BEAM D(HI) ...... used when needing extra light.
EQUIPMENT USAGE HORN BUTTON HANDLE BAR LOCK CAUTION HANDLE LOCK HORN BUTTON ●Check to see that the handle bars have been securely locked by lightly moving the handle bars to the left and right. ●Make sure to park the vehicle in a location where traffic and always are not blocked. The horn is sounded if the horn button is pressed when the main switch is in an ON position. When parking, make sure to lock handle bars to prevent theft of the vehicle.
SEAT LOCK BAG HOLDER SEAT LOCK CAUTION ●Do not press starter button repeatedly because it consumes great amount of power causing battery to be exhausted sooner. BAG HOLDER ●The seat automatically locks when the seat is pushed in its downward position, ●Lightly pull upward on the seat to make sure the seat has been properly locked. ●For ease in carrying bags and similar items, they should be hung from the bag holder which is fitted for this purpose.
TRUNK DOCUMENT STORAGE AREA CAUTION DOCUMENT STORAGE AREA TRUNK ●There is a trunk under the seat. ●The seat is opened to gain access to the trunk by using the main switch key on the seat lock. TRUNK MAXIMUM LOAD:10kg ●Make sure that the seat is securely locked after closing the seat. ●An unlocked seat can hinder the operation of the vehicle. ●The temperature inside the trunk rises due to heat from the engine. Do not place foodstuffs and other articles that can be damaged easily by heat.
BRAKE LOCK LEVER BRAKE LOCK LEVER CAUTION ●If the rear brake is not adjusted properly, it will not be able to lock. Please refer to page 35 for instructions on rear brake adjustment. 16 ① Squeeze tightly on the rear brake lever. ② Move the brake lock lever in the direction of the arrow in the drawing and place it in the groove of the brake lever. ③ Release your hand from the rear brake lever and the rear wheel will be locked.
CORRECT DRIVING OPERATION STARTING THE ENGINE ●Make sure to check the oil, gasoline, etc., before starting the engine. ●Please ensure that the main stand is in a down position when starting the engine. CAUTION ●Make sure that the rear wheel is locked when starting the engine to prevent an unexpected quick start of the vehicle. ●Locking is not possible if the rear wheel brake is not adjusted correctly.
●Press the starter button without rotating the starter grip (opening the throttle). ●Erect main stand and then step kick starter pedal strongly. CAUTION ●Immediately release the starter button as soon as the vehicle has started. ●Do not press the starter button when the engine is running. This can damage the starter motor.
IF ENGINE CANNOT BE STARTED When the engine is cold morning or winter or the vehicle has not been used for a long period of time, let the engine idle for a short period allow the engine to warm up. CAUTION ●Keep holding rear brake until start. ●Exhaust has contains harmful substance such as carbon monoxide. Start engine in well-ventilated places. If engine cannot be started or vehicle does not move, check the followings.
Get on the vehicle. ●Mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet planted on the ground Squeeze tightly on the rear brake lever and the lock lever will be automatically released. Release the squeezing tension on the rear brake lever and slowly begin to rotate the throttle grip to allow for a slow and easy start. CAUTION CAUTION CAUTION ●Keep holding rear brake lever before starting.
PROPER DRIVING METHODS ●Before entering traffic, use the correct turn signal to foreward other drivers of your intentions. Speed is controlled by the operation of the throttle grip. Work the front and rear brakes together. ●If the throttle grip is rotated........ The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill, the throttle grip need to be rotated further to give the vehicle more power.
STOPPING The brakes should never be suddenly applied and the handle bars should never be suddenly turned. ●Sudden braking or turning can cause the vehicle to slide and tip over. ●It is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easily. CAUTION ●Overspeed driving on the wet road can cause the vehicle to be overturned due the water film effect or slip.
After the vehicle has come to a complete stop. Dismount on the left side and lower the main stand on a flat surface. ●Return the winker switch to the center position and turn the main switch to OFF. This will turn the engine off. ●Be sure to park in an area that is free of traffic. Also, the vehicle can tip over if the main stand is not placed on a stable and flat surface.
SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCERNED AREA Self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time. Self inspections before operation should be performed on a daily basis prior to operating the vehicle.
FUEL CHECK Check gasoline to see if there is a sufficient amount of gasoline to reach your destination. ●If the fuel warning indicator turns on after the main switch is placed to an “ON” position, fill fuel tank with gasoline as soon as possible. RESERVE FUEL CAPACITY : 1.9ℓ ●Turn the fuel tank cap counterclockwise, and remove it. ●Fill the tank with gasoline until it reaches the bottom of the level plate.
TIRE INSPECTION Check for an appropriate level of air pressure by examining how the tire sits on the ground. If you notice any abnormalities in the shape of the tire with regard to the area contacting the ground, use a tire gauge to check tire pressure and adjust the tire pressure to the appropriate level. Check tire tread and sides for cracks and damage. Check tire tread and sides for nails, rocks, etc. That might have become wedged in the tire.
BRAKE INSPECTION CAUTION ●If air pressure is inadequate or if there are cracks, damage or abnormal wear on tires, it may cause trembling steering wheel and flat tire. ●Insufficient air pressure may cause the heavy steering wheel making handling difficult, fuel over con-sumption and the excessive wear of tire outer area and excessive air pressure may cause easier wheel handling and lower fuel consumption. But it may also cause the excessive wear of tire center area.
ENGINE OIL CHECK LIGHTS AND WINKER INSPECTION If the oil is low, the oil warning indicator will turn on. Turn the main switch to ON in order to check whether the oil warning indicator switches on. If it does, put oil in the oil tank. Start the engine and make sure the lights turn on. Also check to see if the lights are damaged or if there is dirt on them. OIL WARNING INDICATOR ●Do not allow the engine to stay at a low level.
MAINTENANCE ●The Required Maintenance Schedule specifies how often you should have your motorcycle served, and what things need attention. It is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control performance. ●These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose.
MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING (NOTE1) FREQUENCY 4,000㎞ (6MON.) 8,000㎞ (12MON.) 12,000㎞ (18MON.) 16,000㎞ (24MON.) FUEL LINE I I I I FUEL STRAINER I I I R I I I I OIL PUMP, OIL LINE I I I I AIR CLEANER ELEMENT C C C C SPARK PLUG I I I I ITEM THROTTLE OPERATION 1,000㎞ (1MON.
ODOMETER READING (NOTE1) FREQUENCY 1,000㎞ (1MON.) I 4,000㎞ (6MON.) I 8,000㎞ (12MON.) I 12,000㎞ (18MON.) I 16,000㎞ (24MON.
MAINTENANCE PRECAUTIONS The following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. WARNING ●If your motorcycle is overturned or involved in a collision, inspect control levers, cables, brake hoses, calipers, accessories, and other vital parts for damage. Do not ride the motorcycle if damage impairs safe operation.
FRAME AND ENGINE NUMBERS ●The frame and engine numbers are needed when registering your vehicle. ●They may also be required by your dealer when ordering replacement parts. ●Record the numbers here for your reference. BRAKE PAD INSPECTION NUMBERING CAP Operate the brake lever to check the wear of the brake pad. While looking at the brake caliper, if the wear limit line is not visible, the pads need to be replaced. WEAR LIMIT LINE FRAME NO. ENGINE NO.
REPLENISHING BRAKE FLUID 1. Clean dust and other foreign materials around reserve tank to prevent foreign materials from falling inside tank. 2. Remove the screws and take oil cup cap, diaphragm plate, diaphragm off. 3. Replenish recommended brake oil to the upper level inside reserve tank. RECOMMENDED BRAKE OIL IS DOT 3 or DOT 4 OIL CUP CAP DIAPHRAGM PLATE DIAPHRAGM 4. Reinstall the diaphragm, diaphragm plate, and oil cup cap. 5. Tighten the screws securely.
BRAKE LEVER ADJUSTMENT Brake lever free play is adjusted by rotating the adjuster of the brake arm. After adjustment, check the brake lever to ensure that the clearance is not above or under the prescribed amount. REAR BRAKE SHOE INSPECTION ■ REAR BRAKE ADJUSTER BRAKE LEVER FREE PLAY : 10~20mm After adjusting the brakes, check the wear of the brake shoe.
REPLENISHING ENGINE OIL If the oil is low, the oil warning indicator will turn on. Turn the main switch to ON in order to check whether the oil warning indicator switches on. If it does, put oil in the oil tank. 1. Set vehicle on main stand in upright position on level ground. 2. Open the seat. 3. Turn the oil cap counterclockwise, and remove it. 4. Fill the oil tank to the fill level. 5. Turn the oil cap clockwise, and install it. 6. Close the Seat.
TRANSMISSION OIL INSPCTION ●Start the engine and let it idle for a few minutes. ●Stop the engine and put the motorcycle on its mainstand on level ground. ●Remove the oil check bolt and make sure that the oil level is up to the lower edge of the bolt hole. ●If the level is low, fill the recommended oil slowly until the oil overflow through oil hole. TIRE PRESSURE INSPECTION Check to see if transmission oil leaks out of the transmission case.
WHEEL REMOVAL [FRONT WHEEL REMOVAL] ① Raise the front wheel off the ground by placing a support block under the engine. ② Loosen the oval screw and remove the speedometer cable. ④ Loosen the axle nut. ⑤ Withdraw the front wheel axle and remove the front wheel. ●Fit the caliper over the disc, taking care not to damage the brake pads. Install the caliper fixing bolts, and tighten to a ·m torque of : 2.7kgf· FIXING BOLTS ●Tighten the front axle nut to the specified torque.
SIDE STAND INSPECTION [REAR WHEEL REMOVAL] ●Erect main stand and place vehicle in up right position on level ground. ●Check the spring for damage or loss of tension and the side stand assembly for freedom of movement. ① Set vehicle on main stand in upright position on level ground. ② Loosen the rear brake adjuster nut. SIDE STAND SWITCH REAR BRAKE ARM MUFFLER AXLE NUT SIDE STAND SPRING ⑥ Install in the reverse order of removal.
SPARK PLUG If electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. ① Put your hand between right body cover and muffler, and remove the spark plug cap. ② Clean around the plug. ③ Using a plug wrench, remove the plug. ④ Clean plug with plug cleaner. ⑤ Check electrode for wear and corrosion. ⑥ Check the plug gap using a feeler gauge. PLUG GAP : 0.6~0.7mm CAUTION PLUG GAP ●The spark plug must be securely tightened.
BATTERY INSPECTION ●It is not necessary to check the battery electrolyte level or add distilled water as the battery is a maintenance-free type. ●If your battery seems weak and/or is leaking electrolyte (causing hard starting or other electrical troubles), contact your Daelim dealer. CAUTION 1. Remove the battery cover. 2. Loosen the screw and remove the battery band. 3. Disconnect the negative(-) terminal lead from the battery first, then disconnect the positive(+) terminal lead. 4.
FUSE REPLACEMENT Turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into 7A fuse. ●To change a fuse, first take off battery cover. Then, disconnect a “fuse connector” after opening a “fuse holder.” ●If the fuse immediately becomes severed after being changed with the new one, check another problem of the electric system.
BULB REPLACEMENT [BULB CAPACITY] [INSPECTION OF STOP LAMP] [HEADLIGHT BULB] Be sure to use only a bulb of rated capacity. Turn a main switch "ON". Check a stop lamp for proper operation by operating the front wheel and the rear wheel brakes, and also a lens for damage or contamination. ●Check a switch for proper contacts prior to replacement of a bulb. ① Loosen seven bolts and disconnect a wire, and then disassemble a front cover.
HEADLIGHT SOCKET FRONT COVER RUBBER COVER LUMINATION ANGLE ADJUSTING BOLT HEADLIGHT BULB ③ Press a headlight bulb with a light force and rotate it to counterclockwise to disassemble it. ④ Replace with new bulb. Apply reverse order of disassembly for assembly. CAUTION CAUTION ●Lumination angle adjusted incorrectly may dazzle a facing driver's eyes or result in difficulty to show the forward. ●When disassembling, care is to be taken for ensuring that a tail light lens can not be damaged.
CABLE RUBBER PART ① Loosen two screws to disassemble a winker lens. ② Rotate a bulb to counterclockwise to disassemble. ③ Replace it with new bulb. Apply reverse order of disassembly for assembly. AIR CLEANER ELEMENT INSPECTION A rubber part is assembled on the cable to protect the inner cable. Make sure that this part is placed firmly around the correct part of the cable.
NOTABLES FOR CAR WASHING ●Clean the air cleaner element in clean oil, squeeze excess oil, and then, wrapping it in a dry cloth, squeeze it again. ●Make sure all excess oil removed and reassemble the air cleaner element. OIL : SAE # 80 ~ 90 46 CAUTION ●Do not use gasoline or other materials having a low ignition point as this can be a fire hazard. ●If the air cleaner element is inadequately assembled, dust and other waste materials can directly enter the engine.
STORAGE GUIDE Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the motorcycle. In addition, necessary repairs should be made BEFORE storing the motorcycle; otherwise, these repairs may be forgotten by the time the motorcycle is removed from storage. ●Empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equivalent method.
SAFE DRIVING PREPARATION BEFORE DRIVING ● Performing daily inspection ● Putting on the protective gears (Helmet, glove, goggles, etc.
DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. ① Eyes : Look at the front direction widely. ② Shoulders : Relieve the tension. ③ Arms : Relieve the tension and bend arms to inside and let them act as the spring. ④ Hands : Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever.
PRECAUTION WHEN DRIVING ● ● ● ● ● ● ● ● 50 Secure the safe distance. Drive protectively. Do not obstruct the traffic. Do not drive on the pedestrian way or walkway. Drive on the left driveway when passing away. Make sure that you can apply the brake anytime. Always apply the brake when stopping temporarily. Do not drive excessively long distance and take enough break. ● If any abnormality is found, stop driving and contact service center to inspect the vehicle.
STARTING Prior to starting always look around to avoid accident. ① Get on the vehicle after pulling back the stand. ② Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION ●Return the side stand to its original position. Keep driving without doing this may cause turnover accident. ●Drive the vehicle only on the driveway. Driving on the walkway can cause accident.
TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. 52 The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the curved way to reduce the centrifugal force.
3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. < LEAN-WITH > This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, so driver must learn it thoroughly. < LEAN-IN > This is a turning position with driver leaned inside more than motorcycle.
TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. However, special attention is required because there is danger of slipping on the bad holding road.
PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle. < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle.
BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) ● Vehicle is braked using friction between road surface and tires. ● Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. NEW TIRE NEW TIRE IN A RAINY DAY EXISTING TIRE IN A RAINY DAY 56 Due to the inertia, vehicle does not stop immediately after applying the brake.
BRAKING METHOD IMPACT WHEN COLLISION ● Turn the throttle grip to its original position and decelerate Learn the proper braking method to prevent accident. using the engine brake. ● Erect the vehicle straight. ● Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE ·Vehicle speed : 50 km/h When using both front and rear brakes When using only front brake Impact increases in proportion to the speed and weight.
WIRING DIAGRAM (EUROPE) 58
WIRING DIAGRAM (DOMESTIC) 59
MEMO :
OWNER’S MANUAL 3. 2004 PRINTED 3.
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