SASE Cyclone Manual SASE Company, Inc. Phone 800.522.2606 or Fax 877.762.0748 www.SASECompany.
SASE Corporate Office 26423 79th Ave South Kent, WA 98032-7321 1.800.522.2606 (P) 1.877.762.0748 (F) www.SASECompany.com sales@SASECompany.com Congratulations on your decision to get the Power of SASE behind you! SASE is committed to excellence, excellence in the quality of products we sell and excellence in service and support after the sale.
SASE Company Inc. Equipment Safety Policy Statement SASE Company, Inc. is adamant that safety is one of the highest priorities for both our employees and customers. When considering set-up and operation of any piece of equipment supplied, manufactured, distributed, rented or serviced by SASE Company, Inc., the safety and protection of people should always be a top priority. All customers and employees should follow all OSHA and local safety standards, requirements and regulations.
OPERATIONS AND MAINTENANCE MANUAL ______________________________ CUSTOMER ______________________________ SERIAL NUMBER ______________________________ DATE SHIPPED SASE Company, Inc. Sales—Rentals—Service—Leasing Toll Free Nationwide 800.522.
TABLE OF CONTENTS SECTION I GENERAL DESCRIPTION SECTION II SPECIFICATIONS SECTION III SAFETY AND PRECAUTIONS SECTION IV INSTRUMENTS AND CONTROLS SECTION V MACHINE OPERATION SECTION VI PREVENTIVE MAINTAINANCE SECTION VII JOYSTICK ASSEMBLY COMPONENTS SECTION VIII FRAME AND COWLING COMPONENTS SECTION IX HYRADULIC DRIVE COMPONENTS SECTION X HYDROSTAT COMPONENTS SECTION XI HYDRAULIC VALVE COMPONENTS SECTION XII ELECTRICAL COMPONENTS SASE Company, Inc.
SECTION I: GENERAL DESCRIPTION Cyclone The CYCLONE is operated by electric DC motors, driving a pair of hydrostatic drive systems, creating a skid-steer ZTR drive. Surface coverings and coatings are removed by lowering a weighted blade onto the surface and moving forward under a high torque drive system. The surface coating is removed by a flexible sharpened blade conforming to the floor surface, with the weight of the machine holding the blade firmly to the floor.
SECTION II: SPECIFICATIONS 45.5351 0002 hour meter 46.1712 62.2265 Weight Removable weight Hydraulic fluid capacity Travel speed Minimum length Width SASE Company, Inc. 3500 lbs 400 lbs 10 gallons 350 ft per minute 46” 26" Sales—Rentals—Service—Leasing Toll Free Nationwide 800.522.
SECTION III: SAFETY AND PRECAUTIONS Before operating the CYCLONE please read the entire operation and safety manual with complete understanding of the safety section. If you have any questions on safety and precautions please call 1-00-522-2606. There are several advantages to an effective safety program which include: lower operating costs, lower workman compensations, less work time lost, high employee morale, and less problems.
16. 17. 18. 19. 20. 21. 22. The CYCLNE is not a toy. All operators must be over 18 years of age and must have read and reviewed the safety and procedures manual before operating the machinery. The CYCLONE is designed for surface preparation ONLY. It is not intended for towing, pushing or any other procedure not described in this manual. Horseplay and or high speed cornering is not allowed with this machine and could cause rollover resulting in injury or death.
SECTION IV: INSTRUMENTS AND CONTROLS TOP VIEW OF CONTROL AREA FORWARD blade position control handle LOWER BLADE TILT UP TILT DOWN steering control ON / OFF SWITCH RIGHT LEFT REVERSE LIFT BLADE SASE Company, Inc. Sales—Rentals—Service—Leasing Toll Free Nationwide 800.522.
BLADE CONTROL VALVE OPERATING POSITIONS RELAXED (HOLDING) POSITION PULL BACK PARTIALLY PUSH FORWARD LIFTS BLADE OFF FLOOR FORCES BLADE DOWN TO ENGAGE TO SURFACE RELAXED (HOLDING) POSITION SASE Company, Inc. PULL TO RIGHT TILTS BLADE DOWN PULL BACK FULLY ALLOWS BLADE TO FLOAT PUSH LEFT TILTS BLADE UP Sales—Rentals—Service—Leasing Toll Free Nationwide 800.522.
LEFT SIDE DETAIL SASE Company, Inc. Sales—Rentals—Service—Leasing Toll Free Nationwide 800.522.
RIGHT SIDE DETAIL SASE Company, Inc. Sales—Rentals—Service—Leasing Toll Free Nationwide 800.522.
SECTION V: MACHINERY OPERATION Before reading the machinery operation section, new operators should familiarize themselves with the diagrams depicting the TOP , LEFT , and RIGHT views of machine. These drawings show the activation of all moving parts of the TWISTER. Even though the CYCLONE surface prep machine is very easy to drive and operate, it is recommended that all operators familiarize themselves with this equipment before attempting to use machine in a jobsite or removal situation.
BLADE CHANGE PROCEDURE Loosen bolt “A” enough to insert blade into JAWS. Make certain it is up against the SHOULDER. Hand tighten Bolt “A”. Wrench tighten Bolt “B” to ensure blade is secure. SASE Company, Inc. Sales—Rentals—Service—Leasing Toll Free Nationwide 800.522.
SECTION VI: MAINTENANCE SCHEDULES Daily Maintenance: Check hydraulic oil level Torque wheel lug bolts to 125 ft/lbs Inspect all hydraulic components and hoses for leaks and correct leaks immediately 50 Hour Maintenance: “Top off” hydraulic oil tank Torque wheel hub nuts to 325 ft/lbs Grease blade arm pivots at base of blade arms (near tires) Grease front caster wheel and inspect for damage to tread Check and tighten all hydraulic fittings Inspect hydraulic hoses for damage Inspect and ti
Section VII: CYCLONE JOYSTICK ASSEMBLY 1 2 3 6 4 7 5 6 14 8 9 10 15 11 16 12 17 16 13 8 17 20 21 22 23 18 19 KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 DESCRIPTION Ball knob Shifter handle Shifter boot Boot clamp Pivot bracket ¼” rod end no/stud 4-way pivot ¼” rod end w/stud Shifter mount Spring Switch retainer bolts Switch retainer nuts Back Up alarm switch Lower cable mount Back up alarm switch mount Switch mount bolts Switch mount nuts Left pump cable 40 ½” Right cable
Section VIII: CYCLONE FRAME AND COWLINGS KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 DESCRIPTION Front Caster Front caster wheel only Wheel Scraper Rear Plate Front Cover Foot Step Cylinder pins Rear Weight Hanger Frame Pivot Bar Pivot Bar Retainer Pivot Bar Inner Spacer Pivot Bar Outer Spacer Right Arm Left Arm Crossover Arm Crossover Arm Pin Blade Bar Mount Plate Blade Bar 24” Blade Bar Top 24” Blade Bar Top “mount bolts” ¾-10 x 2 ¼” Blade Bar Top “clamp bolts
Section IX: CYCLONE HYDRAULIC DRIVE COMPONENTS KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION Hydrostat Assembly Coupler Assembly Gear Pump Wheel Motor White Tire Black Tire Gear Pump Driven Pulley (on motor) Gear Pump Driver Pulley (on pump) Gear Pump Drive Belt Gear Pump Mount Plate Wheel Motor Nut Wheel Hub Wheel Motor Bolt ½-13 Wheel Motor Retainer Nut ½-13 Lug Bolts SASE Company, Inc.
Section X: CYCLONE HYDROSTAT SYSTEM Return from Valve Body GEAR PUMP SUCTION 1 2 3 4 17 5 5 6 #8FJX ST. 7 6 6 5 5 6 8 #8FJX ST. #8FJX ST. 8 9 9 10 10 12 11 13 14 13 26 18 19 8FJX LONG 90 20 27 15 16 Hydraulic Filter 20 8FJX LONG 90 TOP 25 BOTTOM TOP BOTTOM 21 22 21 18 24 18 23 GEAR PUMP SUCTION LINE RETURN LINE 28 FILTER HEAD 17 20 20 29 HYDROSTAT SUCTION 2003 Cyclone Hydrostat Schematic HYDRAULIC TANK SASE Company, Inc.
CYCLONE HYDROSTAT COMPONENTS KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 DESCRIPTION #8 HOSE TEE TO VALVE RETURN #4 HOSE TEE TO TEE #6 FJX Drop TEE #4 HOSE Right pump to Tee MBX-MJ-08-08 90* #8 Wheel Motor Hose #8 Return Hose MB-MJ-06-06 90* MB-MJ-06-08 90* RFJX #8 #8 Push Lock Hose #8 Push Lock Hose MP-Barb-08-08 #8 Brass Tee MP-FP-12-08 MJ-FJ-04-08 #8 MJTee MP-MJ-12-10 90* #4 Return Hose MB-MJ-10-08 MB-MJ-04-04 #4 FJX Run Tee #4 Return Hose #8 Suction Hose #8 Return
Section XI: CYCLONE HYDRAULIC VALVE SYSTEM SASE Company, Inc. Sales—Rentals—Service—Leasing Toll Free Nationwide 800.522.
CYCLONE HYDRAULIC VALVE SYSTEM KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DESCRIPTION Valve Handle Valve Assembly 2” x 4” Cylinder Gear Pump MB-MJ-08-08 MB-MJ-08-04 MP-MJ-06-04 #8 Suction Hose MB-MJ-08-08 90* MB-MJ-06-08 90* #8 Pressure Hose #4 Upper Lift Cyl Hose #4 Lower Lift Cyl Hose #4 Tilt Cyl Feeder (rear) #4 Tilt Cyl Feeder (front) #4 Tilt Retract Hose #4 Tilt Extend Hose #4 JIC Tee SASE Company, Inc.
Section XII: CYCLONE ELECTRICAL SYSTEM KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION Electric motor Electrical connector On / Off Switch Hour Meter Battery Electric Solenoid Safety Strobe Back/Up Alarm Back/Up Alarm Switch 220 Volt Single Phase charger 110 Volt charger Complete Back/Up Alarm Kit Mount for Beacon and Alarm Mount for Back/Up alarm Switch Upper cable Mount for Retrofit SASE Company, Inc.
