Instruction manual

3
Extension Cord
a) With the Cyclo Polisher, use only three-wire extension cords that have three-prong grounding type plugs and three-pole receptacles
that accept the tool's plug. Replace or repair damaged cords. When using this tool at a distance from the power source, a three conductor
grounding type extension cord of ADEQUATE SIZE must be used for safety and to prevent the loss of power and overheating.
Extension Cord Length Size of Wire in Cord
0-100 feet (0-30 m) 18 AWG (0.75mm
2
)
101-250 feet (30–76 m) 16 AWG (1.0 mm
2
)
Motor
a) Your Cyclo Polisher is powered by a sturdy motor. Be certain your power supply agrees with that shown on the name plate (a.c. means
alternating current). Variance in your power supply’s voltage may result in loss of power and overheating. This tool is factory tested. Built into the
motor of the Model 6CE is a thermal circuit interrupt. This device will open the power circuit if the motor windings exceed 120 – 130 C. It is not
resettable, and if it the protector is activated, the motor field (stator) may have to be replaced. If it will not operate, check electric supply for blown
fuses; check plug and electrical receptacle for proper contact.
Additional Safety Instructions:
a) Do not Abuse Cord. Do not force sharp bend in cord, especially where it exits the handle and particularly when curling cord for storage.
b) Maintain Tool with Care. Keep the tool clean for better and safer performance. Follow instructions for lubricating and changing accessories.
Inspect cord periodically and, if damaged, have repaired by a Cyclo Toolmakers service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease. Using compressed air, blow dry the bearings under the heads or pads, and
blow away dirt or lint inside the motor case. This should only be performed with the power cord disconnected and with proper eye protection.
c) Keep Work Area Clean. Cluttered areas and benches invite injuries.
d) Use the Right Tool. Do not force a small tool or attachment to do the job of a heavy-duty tool.
e) Use Proper Support. Ensure that you have provided proper support for the work piece. A loose work piece may be propelled by the tool if not
supported or fixed in place.
f) Check Damaged Parts. Before further use of tool, a guard or other part that is damaged should be carefully checked to determine whether it will
operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting,
and any other condition which may affect the tools operation. A guard or other part that is damaged should be properly repaired or replaced by an
authorized Cyclo Toolmakers service center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by
a Cyclo Toolmakers service center. Do not use tool if switch does not turn tool on and off.
g) Handles Should Remain Insulated. Do not operate the tool without the properly insulated handles. NOTE: If shrink wrap insulation on the rear
metal handle is damaged or is removed at the time of repair, it must be replaced before the tool is put back into service. The proper precut length
is available from Cyclo Toolmakers or your dealer. When re-installing, be sure not to cover any part of the “1” or “0” (on/off) indicators embossed
in the aluminum handle.
h) Use only Cyclo Toolmakers Recommended Products. The use of accessories or attachments other than those recommended in these
operating instructions may present a risk of personal injury.
i) Use of Residual Current Device is Recommended. The use of residual current device with a rated residual current of 30 mA or less is
recommended. In the United States and Canada, a residual current device is also known as a ground fault circuit interrupter (GFCI), ground fault
interrupter (GFI) or an appliance leakage current interrupter (ALCI). In Australia they are sometimes known as "safety switches" or simply "RCD"
and in the United Kingdom they can be referred to as "trips" or "trip switches."
DETAILING BASICS
This section presents the basic steps involved in vehicle detailing, much of which is accomplished without your Cyclo polisher. More instructions on polisher
operation are provided later in this manual.
Washing
a) Soap. To wash the vehicle and remove old wax or polish, use cold or warm water and a dishwashing detergent. A standard detergent usually
requires 1-2 ounces per gallon of water. If you do not wish to remove existing wax, then use a car washing soap that has a neutral pH, making it
“wax-friendly.” This describes most “car wash” soap products.
b) Sponges, mitts and more. It is important to use an appropriate washing device. This includes wash mitts and sponges made from foams, wool
and other materials. Advancements in detailing tools include specific types of products designed for easy wheel cleaning, safe, yet aggressive bug
removal, and a gentle wash while providing a comfortable fit. They need to be easy to use and assuredly not scratch the surface.
c) Application tips. Use a mitt or sponge that holds the car wash solution. The more solution the mitt or sponge can hold, the more lubricating
soapy water you can get onto the surface to be cleaned. Lubrication created by soapy water helps prevent dirt from scratching the surface while
being cleaned. Start up high -- away from most of the grit and grime. Rinse your mitt or sponge out frequently. You do not want to rub grit into the
paint and cause swirls or scratches. Prepare two 5 gallon buckets by filling one half-full with the soap-and-water wash solution and the other
bucket three-quarters full with clear rinse water.
d) Rinse before and after you wash. Rinse the vehicle thoroughly, starting at the top and working your way down. Pre-rinsing is an important step
and should not be skipped. Then wash the vehicle, then rinse again.
e) Do it in the shade. Washing and most other detailing work should be preformed out of direct sunlight. Avoid rapid evaporation which can create
hard water spots. Do not allow chemicals to dry on painted surfaces or trim pieces.
f) Environment. Make sure that you are practicing good environmental stewardship. Use appropriate cleaners on paints, wheels and metals. Follow
all applicable guidelines for water containment. Utilize as little water as necessary and never leave a water hose running when not in use.
Claying
a) Cyclo Autoscrub System - clay bar alternative, clay bars and optional use. Cyclo Toolmaker’s Autoscub pads, like clay bars, are used to
remove paint over-spray, tree sap, airborne contaminants and industrial fallout from painted surfaces. Autoscrub pads and clay also work well on
glass, plastics and many metals. This is an optional step performed before polishing. When hard paint contaminants are present, claying with
Cyclo Autoscrub pads or detailing clay first, then polishing, can save time over polishing only.
b) Paint surface check. Use a plastic sandwich bag or any type of thin plastic bag as a tool to inspect the painted surface. Using a clean plastic bag
with your fingers or hand inside, run your finger tips across the painted surface. Be careful not to drag any loose debris. The plastic increases the
sensitivity of your fingertips to contaminants. Your paint may feel clean and smooth to the bare hand’s touch, but with a plastic bag over your
hand, it is a different story! The bumps and roughness you may feel are contaminants and pollutants that need removed for a show car finish.
After using Cyclo Autoscrub or detailing clay, the surface will be as smooth as glass and ready for polishing.
c) Application tips. Wash entire surface with a mild detergent, rinse, then dry. Work in shaded area.Mist the work area generously with CTI Pro
Paint Care Lubricant and Quick Detail Spray then use the Cyclo Autoscrub Pads on polisher at medium or high speed setting. Make 1-2 Cyclo
polisher passes with a moderately quick pace and only light pressure. Evaluate the surface for smoothness and repeat as necessary. When