Industrial Surface Preparation More power to you ingersollrandproducts.
3 Contents Technical Symbols Revolution Series Grinders . . . 6 Created for non-production industrial applications, the Revolution Series delivers high performance at an affordable price. They’re available in straight, extended, or 90-degree angle head configurations, multiple speed capacities, and offer various attachments. G-Series Grinders. . . . . . . . . . 9 Our G-Series industrial grinders uphold the Ingersoll Rand tradition of innovation, durability, and reliability.
4 5 Wheel Types and Collets STRAIGHT GRINDERS VERTICAL AND ANGLE GRINDERS Type 1 Wheels Type 27 Depressed Center Flat Wheels Ø 3" (75 mm) Ø 4" (100 mm) 3/8" (10 mm) 1/2" (12 mm) CONE AND PLUG WHEEL GRINDERS Ø 6" (150 mm) Ø 8" (200 mm) Ø 3" (75 mm) Ø 4" (100 mm) Ø 4.
6 7 Revolution Series Grinders Power Powerful 0.33 to 0.40 hp air motors deliver plenty of strength in speeds from 12,000 to 35,000 rpm. The Revolution Series offers the torque and muscle required for a wide range of applications. • Automotive • General assembly • Metal fabrication • Plant maintenance • Production prep • Aerospace • Shipbuilding • Utilities • Tool and die Performance Precision gearing and components contribute to long and reliable tool life.
8 9 G-Series Grinders 312AC4A 335SC4A 325XC4A Model hp rpm Exhaust Output lb (kg) in (mm) in (mm) in (mm) cfm 312AC4A 0.40 12,000 Rear 1/4" collet 1.2 (0.55) 6.7" (170) 2.53" (64) 0.75" (19) 32 314AC4A 0.33 14,000 Rear 1/4" collet 1.2 (0.55) 6.7" (170) 2.53" (64) 0.75" (19) 30 320AC4A 0.40 20,000 Rear 1/4" collet 1.2 (0.55) 6.7" (170) 2.53" (64) 0.75" (19) 32 325SC4A 0.40 25,000 Rear 1/4" collet 0.9 (0.43) 6.5" (166) N/A 0.75" (19) 32 330SC4A 0.
10 11 The G-Series Grinders — What You See Is What You Get . . .
12 13 G1 Series G1A200RG4 G1 SERIES G1A200RH63 G1A200RS812 • At 0.4 hp, the G1 Series packs a lot of power in a small package. • Ideal for light material removal, cleaning rough castings, deburring parts, cleaning up welds, and other finishing tasks. • Ergonomic D-shaped handle fits better in your hand. • Low noise and vibration. G1H200FG4 • One-nut access for all motor servicing. G1X350RG4 G1H200RH63 • Available in angle, horizontal, and extended horizontal configurations.
14 15 G2 Series G3 Series G2A180RH64 G2A120RP64 G3A100RP106 G2X180RG4 G2H180RG4 G3X180RH63 Wheel Model hp rpm Exhaust Output Type lb (kg) in (mm) in (mm) cfm G-SERIES ANGLE GRINDERS Model G2A090RG4 0.8 9,000 Rear 1/4" collet N/A 2.3 (1) 7.8" (198) 3.0" (76) 36 G-SERIES ANGLE GRINDERS G2A090RP64 0.8 9,000 Rear 3/8" – 24 thread, 4" guard 27, 28 3.0 (1.3) 7.8" (198) 2.5" (63) 36 G3A100RP106 36 G3A120RG4 G2A120RG4 0.8 12,000 Rear 1/4" collet N/A 2.3 (1) 7.
16 17 G-Series Grinder Accessories Piped-Away Exhaust Kits Maintenance Kits Part Number Part Number For Use With For Use With Industrial boxes come in 3 sizes REAR EXHAUST KITS GRINDER TUNE-UP KITS AG1-TK1 G1 Series LG1-K284 G1 Series AG2-TK1 G2 Series LG2-K284 G2 Series AG3-TK1 G3 Series AG3-K284 G3 Series Ingersoll Rand offers a complete line of 1-1/2" to 3" surfaceconditioning discs designed to maximize the productivity of our air grinders, while ensuring the best possible finishes.
18 19 Quick Change Abrasives (cont’d) ZR Series Quick Change Sanding Discs FEATURES: CO Series Quick Change Sanding Discs BENEFITS: Variety of quick change fastening systems Disc is centered Smooth-running Zirconia alumina grain Cooler-running 2-ply construction Part Number Rapid stock removal Reduces risk of loading Longer-lasting Works well on flat or contoured surfaces Description Grit 1-1/2" ZR Series sanding disc 36 15A-050ZR-100 1-1/2" ZR Series sanding disc 50 15A-080ZR-100 1-1/2" ZR
20 21 Quick Change Abrasives (cont’d) Carbide Burrs Abrasive Convenience Packs Part Number Description GRINDING AND CUTTING (6-PIECE VARIETY GRIT PACKS ) 02A-VARAO-6 2" AO Series sanding discs — 2 each 36, 50, 80 grit 03A-VARAO-6 3" AO Series sanding discs — 2 each 36, 50, 80 grit 02A-VARCO-6 2" CO Series sanding discs — 2 each 36, 50, 80 grit 03A-VARCO-6 3" CO Series sanding discs — 2 each 36, 50, 80 grit 23A-VARAO-6 2" and 3" AO Series sanding discs — 1 each 36, 50, 80 grit SURFACE CONDITI
22 23 Carbide Burrs (cont’d) Sanding Pads/Belts (straight, angle, and vertical grinders) Carbide Grinding Burr Kits Part Number Ingersoll Rand carbide burrs are titanium nitride (TiN) coated to provide maximum edge retention and corrosion resistance. The TiN coating can improve the average lifetime of the burr by more than three times. Note: Burrs have a maximum operating speed of 40,000 rpm.
24 25 IQV Series Cordless Grinders Industry-Leading Durability IQV Grip Batteries • Rugged internal mechanisms last up to five times longer than competition. • Patent-pending twist-to-lock battery connection. • Metal-reinforced housings add strength for unmatched drop resistance. • Eliminates wear and tear common with competitive battery mounts. • Engineered composite housings for increased resistance against corrosive chemicals. • Built to hit hard — and take a beating — for years.
26 27 Cordless Grinders Straight Grinder Angle Grinder 3" Cut-off Tool Versatility without a cord or hose, 0.35 hp motor, battery compatibility, variable speed, and an exclusive motor control that prevents motor damage from heat or stalling. Outstanding performance and portability for light-duty grinding. For use with accessories up to 2". The GC25 3" cut-off tool combines power, durability, and portability to make one of the most versatile tools in your box.
28 29 Pro-Series Grinders ™ Motor Controller Ingersoll Rand Pro-Series finishing tools incorporate a patented motor controller designed to increase productivity while enhancing operator safety. The controller regulates airflow through the endplate and into the motor to control the speed and power of the tool. There is no need for an additional over-speed shut-off device. Locking Throttle Lever The Ingersoll Rand locking throttle lever is a spring-loaded latch that resets each time the lever is released.
30 31 Pro-Series 88 and 99 Straight Grinders • Powerful 2 hp and 3 hp motors for efficient high performance. Carbide Burr and Mounted Wheel • Patented stainless-steel motor controller with industry’s only lifetime guarantee. Standard Equipment • Self-locking throttle lever prevents accidental operation. • G160HD-700-1/4 1/4" Erickson collet • Integral steel guard provides extra strength for added operator protection.
32 33 Straight Grinders (cont’d) Angle Grinders Type 1 Wheel Standard Equipment Depressed Center Wheel Type 27 and 28 Wheel • Wheel guard, flanges, and nut Standard Equipment • Wheel guard, flanges, and nut for threaded and plain depressed center wheels Accessories 77H120H84 • Piped-away exhaust kit 88V60-K184 (for 88V) 88V60P107 77A60P107 • Piped-away exhaust kit 99V60-K184 (for 99V) 88HG60H106 99HL60H108 Model hp rpm Exhaust Output lb (kg) in (mm) in (mm) in (mm) in (mm) m/s2 cfm A
34 35 Vertical Grinders Pro Series Grinder Accessories Cup Wheel Type 6 and 11 Wheel Collet Accessories Standard Equipment Description • Wheel guard, flanges, and nut Accessories • For vertical grinder 3/8" Erickson collet Piped-away exhaust kit 88V60-K184 (for 88V) 99V60S106 88V60S106 Piped-away exhaust kit 99V60-K184 (for 99V) Series 61H Series 77H Series 88H 1/4" Erickson collet G160-HD-700-1⁄4 N/A N/A 1/4" Erickson collet assembly DG220-A290-G4 N/A N/A DG120-700-G6 N/A N/A 3/8
36 37 Pro-Series Finishing Tools Pro-Series Sanders, Polishers, and Buffers Designed for applications involving larger areas and heavier-duty materials, Pro-Series sanders, polishers, and buffers range from 0.8 to 3 horsepower, in straight, angle, and vertical configurations. They incorporate many of the same unique features as their counterpart grinder models.
38 39 Pro-Series Finishing Tool Accessories Vertical Tools Pro-Series Accessories Description Series 7 Series 77A Series 88S Series 99S Standard Equipment • Comfort grips CG-88V, CG99V 5" medium sanding pad assembly 77A-AM825-5 77A-AM825-5 77A-AM825-5 77A-AM825-5 • 77A-BM825-7 – 7" firm pad 7" medium sanding pad assembly 77A-AM825-7 77A-AM825-7 77A-AM825-7 77A-AM825-7 • AG230-26M spanner 7" firm sanding pad assembly 77A-BM825-7 77A-BM825-7 77A-BM825-7 77A-BM825-7 9" firm sanding
40 41 Finishing Tools Pistol Grip Scalers 180PG 180PG-KIT (See below) 170PG-CS Chisel Shank No. of 3 mm Needles Model Description lb (kg) in (mm) in (mm) in (mm) bpm in in (mm) (flat) cfm 170PG Needle scaler 6.6 (3.0) 12.4" (314) 1.4" (35) 0.9" (23) 3,000 1/4" NPT N/A 19 5.5 180PG Needle scaler 8.9 (4.0) 13.5" (342) 1.5" (38) 1.1" (28) 2,200 1/4" NPT N/A 28 8 170PG-CS Chisel scaler 5.3 (2.4) 12.4" (314) 1.4" (35) 0.9" (23) 3,000 1/4" NPT 1/2" (12) N/A 5.
42 43 Finishing Tools Needle Scaler Kit Chisel and Needle Scalers Features 182L • Long nozzle section extends retainer life and permits the use of a variety of accessories. 182K1 Scaler Kit Classic Line Die Grinders • Model 182L scaler. Rated Power: 20,000 – 85,000 rpm/0.1 hp (0.08 kW) • Complete NS11A needle attachment with 5" long needles. Standard Equipment • Positive chisel retainer is simple to operate. • One extra set of NS11–22–19 needles 5" long.
44 45 Random Orbital Sanders Pencil Grinders Carbide Burr and Mounted Stone Standard Equipment Accessories • Collet with 1⁄ 8" insert. • 3 mm collet 47568-2. • Collet wrenches 47579, 47580. • 3/32" collet 47568-3. • 6' x 7⁄ 32" ID (1.8 m x 6 mm) air hose and 18" exhaust overhose.
46 47 Cyclone Select Series Cyclone Select Series and CycloVac System (composite housing) The Cyclone Select Series composite housing keeps overall weight at just 1.83 lb, with reduced vibration and quiet operation at just 78 dBA. • High-efficiency air motors deliver true 12,000 rpm. • One sander fits all hand sizes, with interchangeable soft rubber grip rings that fit securely around the top of the housing. Grey for small hands Black for medium hands (standard) R 0 2 5 B Tool Horsepower Random 2 0.
48 49 Random Orbital Sander Accessories ARO Sanders — Elite Sanders (composite housing) R S 2 5 B P - S V - Vacuum Kits and Accessories 1 Part Number Tool Horsepower Pad Size Random 2 0.2 3 3.5" pad orbital sander 5 5" pad 6 6" pad Tool Generation Shroud Vacuum Style Shroud Style P Plain (non-vacuum) S Short shroud C Central vacuum L Long shroud V Jet vacuum Pad Face Model NON-VACUUM Style in (mm) RS23B-PLV-1 Long 3.5" (89) RS23B-PLV-2 Long 3.
50 51 Mini Air Tools 2101K Mini 1/4" Impact Kit Specifications Drive Torque Range (Fwd) Max Torque (Rev) 1/4" 25 – 40 ft-lb (34 – 54 Nm) 11,000 rpm Blows Per Minute 1,250 bpm 5/16" Net Weight 1.4 lb (0.6 kg) Kit Weight 3.0 lb (1.4 kg) Overall Length Average Air Consumption @ Load Sound (pressure/power) • Hard-hitting 5-vane motor delivers smooth and robust performance.
53 52 3103K Mini Surface Prep Grinder Kit Pad Size • Ideal for the removal of rust, surface deposits, and welds in hard-to-reach areas. • Ball-bearing construction enhances durability and smooth power delivery. • Double-sided, adjustable speed settings provide variability for a broader range of applications. Free Speed Remove rough spots quickly and easily 3128K Mini Random Orbital Sander Kit Specifications • Engineered for the most aggressive sanding applications.
54 55 Accessories Filters, Regulators, and Lubricators (FRLs) ARO Mini Series Combination Units Dimensional Data Dimensions – in (mm) Optional clamp kit 104263 (see note) C28121-600 Optional lock-out valve 104253-2 Ingersoll Rand ARO Mini Series Piggyback / Lubricator Combination Unit PiggyBack Lubricator Performance Specifications Max Inlet Pressure 150 psig (10.
56 57 FRLs (cont’d) MS Series Industrial Interchange • Economical automatic-type, one-way shutoff coupler • Easy, push-to-connect use Body Size NPT Or Hose Stem ID Average Airflow cfm* Automatic NPT Part Number Hose Stem ID Part Number FEMALE COUPLERS ARO Compact Series Piggyback Lubricators Port Size NPT Models Modular Nippled Weight lb (kg) Components Piggyback Lubricator PUSH DRAIN — METAL BOWL WITH SIGHT GLASS 1/4" C28221-610 C28223-610 3/8" C28231-610 1/2" C28241-610 1/4" 1/4" 36
58 59 Gloves Blow Guns Part Number With this line of industry-leading work gloves from Ingersoll Rand, you can pair up the industry’s toughest tools — ours — with gloves that offer the utmost in protection, comfort, and performance.
60 61 Safety Information for Finishing Tools Abrasive Wheel Mounting (through-hole design) General Safety Tips Ingersoll Rand grinders are built to reflect a host of governmental and industry safety codes, regulations, and standards. Others may apply as well, depending upon your specific location. Familiarize yourself with all of them before using any finishing tool. When mounting these types of wheels, always use the flanges that were supplied with the grinder.
62 63 • Always use the Ingersoll Rand wheel guard furnished with the grinder. Failure to do so could result in injury. Notes • Do not use a grinder without the recommended wheel guard. Do not use any wheel for which the operating speed listed on the blotter is lower than the actual free speed of the grinder. • Inspect all grinding wheels for chips or cracks prior to mounting. Do not use a wheel that is chipped or cracked or otherwise damaged.
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