Indoor Cycle Assembly Service Manual Comp 200E and Club Pro 300PT CHAPTERS: 1. UNPACKING THE CYCLEOPS INDOOR CYCLE.......1 2. BIKE ASSEMBLY.............................................................1 Attach Stabilizer Feet Attach Handlebars Seat Assembly Attach Pedals Attach Console Bracket and Console Leveling the Bike 3. COMMON ADJUSTMENTS........................................5 Flywheel Adjustment Replacing Hub Batteries Brake Adjustment Replacing Brake Pads Replacing Resistance Knob 4. LUBRICATION..
CHAPTER 1:UNPACKING THE CYCLEOPS INDOOR CYCLE Place the box upright and cut the plastic binding straps. Lift the top of the box to expose the Indoor Cycle (IC) and packaging.
Step 2: Attach Handlebars A. Insert the handlebar post into the head tube and tighten the 6mm pinch bolt or L-Handle. B C B. Carefully slide the handlebar onto the handlebar post, ensuring that the cables are not twisted. Once the handlebar is in place, secure it with the quick-release lever. The lever must be in the “Closed” position in order to safely use the IC. C. Once the handlebar is properly installed, attach the plastic end cap with two of the included Phillips-head screws.
Step 4: Attach Pedals In order to mimic the fit and feel of your own bike, CycleOps IC do not come with pedals. Attach your own pedals per the manufacturers’ specifications. Note that pedals are designed to be installed specifically on the right or left-hand side of the IC. Improper installation can result in damage to the crank. Damage caused by improper crank installation is not covered under warranty. Attach your pedals onto the bike with a pedal wrench.
Leveling the bike Once the above assembly instructions have been followed, move the bike to where it will be used and level it properly. To level the bike, adjust the leveling feet underneath the stabilizers until there is no rocking or movement of the bike. Leveler Lock You can secure the feet by tightening the leveler locks. IMPORTANT! How To Zero Torque The torque must be zeroed to ensure that the console displays the most accurate power information.
CHAPTER 3: COMMON ADJUSTMENTS Flywheel Adjustment Chain tension/Flywheel Alignment Over time, the chain on your CycleOps IC will stretch due to the load applied to it. The following instructions will aid you in properly tensioning the chain and aligning the flywheel in the frame of the CycleOps IC. CAUTION: Improper chain adjustment will cause premature wear and may void the warranty.
Replacing Hub Batteries Pro 300PT (AA type) Over time, the batteries that power the electronics in the hub will need to be changed. The split battery cap on the Club Pro 300PT flywheel was designed to make this task as easy as possible. When it is necessary to change the hub batteries, follow these steps: Rotate the flywheel to a position where you can access the Allen bolt on the handle side of the battery cap. Using a 2.5 mm Allen wrench, remove the screw on the battery cap.
Brake Adjustment Aligning Brake Pads When aligning the brake pads after replacement or after adjusting the flywheel, use the following guidelines for accurate alignment: Ensure the pads sit parallel to the smooth Ensure the top of the pad does not part of the flywheel. contact the flywheel above the smooth part of the flywheel. Ensure the pad mimics the curvature of the flywheel. NOTE: Brake pads should always be touching the flywheel.
Replacing Brake Pads The brake pads on the IC are made of a consumable felt material. Over time, the pads will wear out and need to be replaced. Follow these steps to replace your brake pads: With a 5mm Allen wrench, loosen the cable holding wire on the right hand side brake arm. Loosen the pinch bolt that holds the washers onto the post of the brake pad. Insert new brake pads and hardware exactly as they were positioned prior to removal. Align brake pads (see page 7)and tighten pinch bolts.
Pull the old resistance knob out of the handlebar. Insert new resistance knob, paying attention to fishing the cable and housing through the handlebar. Tighten the setscrew underneath to secure the knob in the handlebar. Insert cable through the hole in the slider and through brass cable stop. See CABLE ADJUSTMENT for instructions on properly adjusting the resistance cable. CHAPTER 4: LUBRICATION Chain Over time, the chain on your indoor cycle will require additional lubrication.
Preventative Maintenance Performing necessary preventative maintenance is key to keeping your CycleOps IC in proper working condition. Following these recommended maintenance procedures will help extend the life of your CycleOps IC. DAILY Wipe Down/Cleaning: After your ride, be sure to release all tension from the resistance mechanism. Wipe down the entire unit using an absorbent cloth. A standard bicycle polish can be used on the painted parts of the IC. Focus on areas where sweat can settle.
CHAPTER 5: RF INTERFERENCE: If during use you are experiencing wireless drop out this is due to frequency interference. Wireless Internet access points, microwaves, cordless phones, or other wireless devices may cause frequency interference. To mitigate the chance of interference set wireless access points to the lowest channel possible, and keep bikes away for interfering devices. To change the channel on your access point, please consult your manufacturers documentation or your technology staff.
