Cybex TROTTER Elite Treadmill Owner’s & Service Manual Cardiovascular Systems Part Number LT-16601-4 Rev J Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. TROTTER and the TROTTER logo are registered trademarks of Cybex International, Inc. Stableflex and the Stableflex logo are registered trademarks of Cybex International, Inc. Safety Sentry™ is a registered trademark of Cybex international, Inc. Polar is a registered trademark of Polar. DISCLAIMER: Cybex International, Inc.
IMPORTANT WARRANTY INFORMATION To validate this warranty, complete the following information and return this card to Cybex within ten days of equipment installation.
NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual About This Manual An Owner’s & Service Manual is shipped with each Cybex TROTTER Elite treadmill. To purchase additional copies of this manual or any other Cybex manual, please do one of the following: • • • • order online at www.eCybex.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual NOTE: For European customers only.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Table of Contents Front Pages About this Manual . . . . . . . . . . . . . . . . . . i FCC Compliance Information . . . . . . . . . . i Declaration of Conformity . . . . . . . . . . . . ii Table of Contents . . . . . . . . . . . . . . . . . . iii 1 Safety Important Voltage Information Grounding Instructions . . . . . Important Safety Instructions Warning Decals . . . . . . . . . . . Caution Decals . . . . . . . . . . . Emergency Stop Key (e-stop) . .
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Cybex TROTTER Elite Treadmill Owner’s & Service Manual 1- Safety IMPORTANT: Read all instructions and warnings before using the treadmill. Important Voltage Information Before plugging the power cord into an electrical outlet, verify that the voltage requirements for your area match the voltage of the treadmill that you have received.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Important Safety Instructions (Save These Instructions) ! DANGER: To reduce the risk of electric shock, always unplug this treadmill from the electrical outlet immediately after using it and before cleaning it. ! WARNING: Serious injury could occur if these precautions are not observed. To reduce the risk of burns, fires, electric shock, or injury: User Safety Precautions • Place your feet on the two top steps when starting or stopping the treadmill.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual • Use a dedicated line when operating the treadmill. • Connect the treadmill to a properly grounded outlet only. • DO NOT operate electrically powered treadmills in damp or wet locations. • Keep the running belt clean and dry at all times. • Use this treadmill either for consumer or light commercial use only. • DO NOT leave the treadmill unattended when plugged in and running.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual • Ensure all User and Facility safety precautions are observed. • Carefully read and understand the following before using the Pro+ treadmill: • Warning Decals • Caution Decals To replace any worn or damaged decals do one of the following: Visit eCybex.com to shop for parts online, fax your order to 508-533-5183 or contact Cybex Customer Service at 800-766-3211. If you live outside of the USA, call 508-533-4300.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Underneath Motor Cover Safety Page 1-5
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Cybex TROTTER Elite Treadmill Owner’s & Service Manual Caution Decals Caution decals indicate a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. There are no caution decals used on the TROTTER Elite treadmill. However, there is a caution in the installation instructions for initial installation only. See below.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Emergency Stop Key (e-stop) The e-stop key functions as the emergency stop. In an emergency situation, remove the e-stop key and the treadmill will come to a stop. Before using the treadmill, clip the e-stop key as described below. 1. Clip the e-stop key to your clothing. NOTE: Be sure the string is free of knots and has enough slack for you to run comfortably with the e-stop key in place. 2.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 2 - Technical Specifications Specifications Length: 79” (200 cm) Width: 32” (82 cm) Running Area: 20” x 58” (51 cm x 147 cm) Weight of Product: 385 lbs. (173 kg) (shipping weight 415 lbs. (187 kg)) Speed Range: 0.5 to 12.4 mph (0.8 to 20 kph) in 0.1 mph or 0.
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Cybex TROTTER Elite Treadmill Owner’s & Service Manual 3 - Operation Read and understand all instructions and warnings prior to using the treadmill. See all of the safety related information located in chapter 1. Terms & Symbols Used This section lists some of the common terms and symbols used in this chapter. Other terms and symbols are listed in this chapter as appropriate. Dormant Mode — This occurs when the treadmill is plugged in, turned to the on (I) position and not in use.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Quick Operation Guide NOTE: Maximum user weight is 400 lbs. (181 kg). The following is a quick overview of the operation of the treadmill. For more information read Detailed Operation Guide in this chapter. NOTE: Times specified in this chapter reflect the treadmills defaults. To change the defaults see Setting Operation Options in chapter 5. 1. Place your feet on the two top steps located on each side of the running belt.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 3. Place your feet on the two top steps located on each side of the running belt. 4. Clip the e-stop clip onto your clothing and carefully test the e-stop key to ensure it will fall off properly in case of an emergency. See Emergency Stop Key (e-stop) in chapter 1 for properly testing the e-stop key. Also, see Stopping the Treadmill in this chapter for further information about the e-stop key.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 1. select program 2. adjust heart rate 5K run custom 1 scan calorie goal 9 holes time weight level age enter dist cal mets min mi / km wireless heart rate receiver custom 2 Cybex International, Inc. Medway, MA USA (508) 533-4300 www.eCybex.com Made in USA Safety Sentry ™ + time stop quick start % - incline speed e-stop Figure 1 9. Press the Speed + — keys to change the belt speed at any time.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Stopping the Treadmill Press Stop once to pause your workout for 20 seconds (default setting) and to enter the Workout Review. The belt will stop and the elevation will return to 0%, but all workout settings and data will remain in memory for the pre-selected time. Press the Quick Start key within 20 seconds to continue your workout at the speed and elevation where you left off.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Control During Operation Control keys on the display are usable during operation and may be pressed at any time to make adjustments in speed, elevation, or data readouts. Changing Speed — Press the Speed + — keys to change the speed in increments of 0.1 mph or 0.10 kph. Minimum to maximum speed is from 0.5 - 12.4 mph (0.8 - 20 kph). NOTE: During a Manual or Quick Start workout the ▲▼ keys temporarily revert to speed keys.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual min mi / km Pace — At your current speed, how long it would take to cover a mile (or kilometer), displayed in minutes:seconds. Heart Rate — Your current heart rate. Heart rate will appear when a signal is introduced. Use either the handgrips for Contact Heart Rate or a Polar compatible heart rate transmitter. See Heart Rate LED for a description of colors.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual NOTE: When wearing a Polar compatible transmitter, the contact heart rate will dominate only when the grips are held. Polar Compatible Reception — To use this feature, a Polar compatible heart rate transmitter belt must be worn. To view heart rate continuously, press the Scan key when the Heart LED is lit or press the Heart key.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Use of Programs ! WARNING: Obtain a medical exam before beginning any exercise program. Begin comfortably with a lower level and progress with higher levels as you become acclimated. With the TROTTER Elite, you may choose from six different programs. Four of those programs provide ten levels of difficulty for a choice of forty different preprogrammed options. You may also create your own program or use Manual Mode.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Manual Mode Manual Mode is not a preprogrammed workout. Instead, it allows you to choose settings as you workout. You may choose your settings according to how you feel or your endurance level. Since you remain in control, Manual Mode may be the best choice for beginners or for those who have not worked out in a long time. Press the Quick Start key to workout in Manual Mode. To increase or decrease the speed while in Manual Mode use the Speed + — keys.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Calorie Goal Program Overview The Calorie Goal program uses a mixture of increased elevation or speed intervals to provide added work to this walking and light jogging program. The user selects the level they want to work at and the total number of calories they want to burn, the program will repeat until the calorie goal is obtained. This program is particularly useful for those individuals who are balancing calorie consumption and use. See Figure 5.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 5K Run Program Overview This program is designed to help the user train for a 5K race in a systematic fashion. It uses a predefined speed for each level to establish the "race pace". Throughout the program the elevation changes from a baseline (0% incline) level into both incline and decline. The frequency of the use of elevation is based on the level of the program. The higher the level the more frequent the use of elevation including decline.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 5K Run Profiles Show Level 10 MPH 12.4 12.0 11.0 Repeating Segment KPH 20.0 19.0 18.0 17.0 10.0 16.0 15.0 9.0 14.0 8.0 13.0 12.0 7.0 Speed 6.0 11.0 10.0 9.0 5.0 8.0 7.0 4.0 6.0 3.0 5.0 4.0 2.0 1.0 3.0 2.0 1.0 Elevation % 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 -1 -2 Warm Up in Minutes Program Segments in 400 Meters (0.248 Miles) Cool Down in Minutes Warm Up in Minutes Program Segments in 400 Meters (0.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 9 Holes Program Overview In this program, the user chooses their speed as they go. The level of the program uses variations in the elevation. As the level goes up so does the level of intensity. Like the golf course, there are uphill and downhill sections, which not only contribute to the intensity of the exercise but also provide the additional adaptation to covering varied terrain. See Figure 7.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 9 Holes Profiles Show Level 10 MPH 12.4 12.0 11.0 KPH Repeating Segment 20.0 19.0 18.0 17.0 10.0 16.0 15.0 9.0 14.0 8.0 13.0 12.0 7.0 Speed 6.0 11.0 10.0 9.0 5.0 8.0 User Selected 7.0 4.0 6.0 3.0 5.0 4.0 2.0 1.0 3.0 2.0 1.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Heart Rate Program Overview The Heart Rate Control program is interactive. By selecting a predetermined heart rate, the treadmill will adapt the elevation and speed to keep the users heart rate at that level. This program is exceptionally useful for those individuals just starting out as well as the athlete.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Heart Rate Based on Age, Selective HR and Response to Exercise MPH 12.4 12.0 11.0 KPH 20.0 19.0 18.0 17.0 10.0 16.0 15.0 9.0 14.0 8.0 13.0 12.0 7.0 Speed 6.0 11.0 10.0 9.0 5.0 8.0 7.0 4.0 6.0 3.0 5.0 4.0 2.0 1.0 3.0 2.0 1.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Custom Program 1 NOTE: If this program doesn’t run as indicated in this description and profile it was likely written over by a new custom program. You can get this program back by using the CPA program or going to www.ecybex.com/education/cpa to download the program again. The Cardio program will be on your treadmill at the time you receive it. See Figure 9.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Cardio Custom 1 Profiles Show Level 10 at 20 Minutes MPH 12.4 12.0 11.0 KPH 20.0 19.0 18.0 17.0 10.0 16.0 15.0 9.0 14.0 8.0 13.0 12.0 7.0 Speed 6.0 11.0 10.0 9.0 5.0 8.0 7.0 4.0 6.0 3.0 5.0 4.0 2.0 1.0 3.0 2.0 1.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Custom Program 2 The Weight Loss program will be on your treadmill at the time you receive it. See Figure 10. NOTE: If this program doesn’t run as indicated in this description and profile it was likely written over by a new custom program. You can get this program back by using the CPA program or going to www.ecybex.com/education/cpa to download the program again.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Weight Loss Custom 2 Profiles Show Level 10 at 20 Minutes MPH 12.4 12.0 11.0 KPH 20.0 19.0 18.0 17.0 10.0 16.0 15.0 9.0 14.0 8.0 13.0 12.0 7.0 Speed 6.0 11.0 10.0 9.0 5.0 8.0 7.0 4.0 6.0 3.0 5.0 4.0 2.0 1.0 3.0 2.0 1.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Create a Custom Program In addition to the four programmed workouts included with the TROTTER Elite, you can also create your own workouts. You can even create a workout to mimic a route you normally run or walk outside. There are several ways you can create and save a custom workout: If you make speed or incline modifications during a program, you may want to save your changes so that you can repeat that same workout again.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 4 - Preventive Maintenance Warnings/Cautions All warnings and cautions listed in this chapter are as follows: ! WARNING: All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. ! WARNING: To prevent electrical shock, be sure that power is shut off and the treadmill is unplugged from the electrical outlet before performing any cleaning or maintenance procedures.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual NOTE: Do not spray cleaning solution directly on the treadmill. Direct spraying could cause damage to the electronics and may void the warranty. ! WARNING: To prevent electrical shock, be sure that power is shut off and the treadmill is unplugged from the electrical outlet before performing any cleaning or maintenance procedures. After Each Use — Wipe up any liquid spills immediately.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual often to prevent premature wear of the deck, running belt, and the drive motor system. See the Service Schedule in this chapter to determine the minimum recommended cleaning. The running belt may become loose and slip on the drive roller with each foot plant. If it does, follow the Tensioning and Centering the Belt in this chapter. See the Service Schedule in this chapter for a minimum schedule for checking the belt tension.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual NOTE: While centering the belt choose one bolt to adjust. Do not adjust both bolts. A. With the treadmill running at 5 mph (8 kph) observe the running belt. If the belt tracks off center to the right or left the deck will become exposed. Use a 3/4” socket wrench to tighten the rear roller bolt on the side of the treadmill toward which the belt is moving.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Side Panel Top Steps End Caps Screws Side Panel Figure 3 A. Using a Phillips head screwdriver, remove the screw that holds each end cap in place. See Figure 3. 4. Remove the side panels. A. Pull each side panel out and off the treadmill. See Figure 3. Screws (3 Under Each Top Step) 5. Remove the top steps. A. Using a Phillips head screwdriver, remove the three screws that hold each top step in place. See Figure 4. B.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 8. Secure the top steps. A. Place each top step in position. See Figure 4. B. Using a Phillips head screwdriver, tighten the three screws that hold each top step in place. See Figure 4. 9. Secure the end caps. A. Using a Phillips head screwdriver, tighten the screw securing each end cap in place. See Figure 3. 10. Secure the side panels. A.
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Cybex TROTTER Elite Treadmill Owner’s & Service Manual Log Sheet Serial Number Date of Data Collection Total Miles/Kilometers Total Hours Motor Current @ 3 mph (4.8 kph) Motor Voltage @ 12.4 mph (20 kph) - without load - with load (indicate user lbs/kg) Notes: Total Miles/Kilometers Total Hours Motor Current @ 3 mph (4.8 kph) Motor Voltage @ 12.4 mph (20 kph) - without load - with load (indicate user lbs/kg) Notes: Total Miles Total Hours Motor Current @ 3 mph (4.8 kph) Motor Voltage @ 12.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 5 - Setup & Assembly Warnings/Cautions All warnings and cautions listed in this chapter are as follows: ! WARNING: Use extreme caution when assembling the treadmill. Failure to do so could result in injury. ! CAUTION: A minimum of two people are required to lift, move and assemble this treadmill. Always use proper lifting methods when moving heavy items. ! CAUTION: Do not pinch your hands or other body parts while pivoting the treadmill. See Figure 4.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Electrical Power Requirements The power requirements for this treadmill are a grounded, dedicated circuit, rated for one of the following: 115 VAC ±5%, 60 Hz and 20 amps; 208/220 VAC, 60 Hz, 15 amps or 230 VAC ±5%, 50 Hz and 15 amps. Contact your electrician to ensure the power supply complies with local building codes. Do not use a ground plug adapter to adapt the 3-prong power cord plug to a non-grounded electrical outlet.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Item Qty Part Number Description 1 1 Varies Base with uprights and console attached 5 1 AX-16724 Motor cover, center, with decals 6 1 PL-16465 Motor cover, right (in box) 7 1 PL-16464 Motor cover, left (in box) NA 1 AX-16956 Hardware pack (in box) NA 1 LT-16601 TROTTER Elite Manual (in box) NA 1 LT-16314 Assembly Poster NOTE: NA means not applicable. 6 7 1 5 Figure 1 C.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual D. Check off ( ✔) each item in the hardware pack as you find it. See Figure 3. Item Qty 2 8 3 2 4 8 8 1 Part Number HS-16929 HS-16950 HS-16939 HX-00438 Description Screw, hex head whiz-lock 3-8-16 x 5-8 Screw, button head 5-16-18 x 7-8 Screw, Phillips head sems 10-32 x .
Cybex TROTTER Elite Treadmill Owner’s & Service Manual ! CAUTION: A minimum of two people are required to lift, move and assemble this treadmill. Always use proper lifting methods when moving heavy items. 4. Lift and move the treadmill. A. At least two people should lift and move the treadmill to a level location where you intend to leave it. Use proper lifting methods. ! CAUTION: Do not pinch your hands or other body parts while pivoting the treadmill. See Figure 4. 5.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual A. Verify that you have the correct model by looking at the console and reading the model name. B. Verify that you have the correct voltage by looking at the lower board and reading the voltage sticker. C. Verify that you have the correct color by looking at the uprights. 7. Secure the uprights. A. Using a 9/16” socket wrench, loosely attach the uprights with two of the 3-8-16 x 5-8 hex head whiz-lock screws.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 3 Figure 8 B. Using the hex key provided, tighten the two pivot screws on the handrail. See Figure 9. Pivot Screws Figure 9 9. Remove the left side panel. A. Pull the left side panel away from the base. See Figure 10. Left Side Panel Figure 10 10. Arrange power cord. A. Decide whether you will plug the power cord into an outlet near the front of the treadmill or the back of the treadmill. Follow the corresponding routing procedure below.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Front routing: a. Unwind the power cord and route it under the upright. b. Slide the grommet into the front exit hole with the curved end first. See Figure 11. Grommet Wire Ties Arms Figure 11 Back routing: a. Using a Phillips head screwdriver, remove the left end cap. b. Remove the grommet from the back exit hole and slide it into the front exit hole. c. Slide the grommet on the power cord into the back exit hole with the curved end first. d.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 11. Attach the motor cover (three pieces). A. Using a Phillips head screwdriver, partially tighten each motor cover side (left and right) with four 10-32 x .75 Phillips head screws. See Figure 13. B. Place the motor cover center into position. See Figure 13. C. Using a Phillips head screwdriver, finish tightening all eight screws. Be sure the screws are catching the motor cover’s holes. 5 6 4 4 7 Figure 13 12. Level your treadmill. A.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Emergency Stop Button Emergency Stop Key Figure 14 15. Connect to your computer (optional). NOTE: Skip step 15A-15C if you are not using your CPA. A. Connect the CPA cable that comes with your treadmill into the RJ-45 (8pin) female connector located on the back of the console. See Figure 15. RJ-45 Port B. Connect the other end of the CPA cable into your computer. C. Sign on to the internet and go to www.ecybex.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual ! WARNING: Be sure that all electrical requirements are met as indicated in the specifications at the front of the manual and at the beginning of this chapter prior to proceeding. Testing the Treadmill Operation Use the following instructions to test the full speed and incline range of the treadmill and to check the belt for proper operation. ! CAUTION: During this procedure STAY OFF THE RUNNING BELT! Stand with your feet on the two steps. 1.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 11. Run the treadmill through its full % grade range. Press the Incline key until the treadmill reaches its highest grade (15%). Next press the Incline key until the treadmill is down to -2% grade. Then press the Incline key until the treadmill is back to 0% grade. 12. Press Stop twice to stop the running belt, end the workout review, and return the display to Dormant Mode. Setting Operation Options 1.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Safety Sentry — This is how long the running belt will keep moving if the user steps off the treadmill. Choices are between none seconds and 1 minute. Default is 20 seconds. Choosing “none” will disable this feature. NOTE: See Safety Sentry in chapter 3 for more details about. Remember: You must press Enter after changing a value for that value to be stored. 3. To exit Test Mode press the Stop key twice. Your treadmill is now ready for use.
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Cybex TROTTER Elite Treadmill Owner’s & Service Manual 6 - Customer Service Contacting Service Hours of phone service are Monday - Friday from 8:00 a.m. - 6:00 p.m. Eastern Time. For Cybex customers living in the USA, contact Cybex Customer Service at 800-766-3211. Your options at this number include: • Press 63 to place a parts order or to check parts order status. • Press 64 to speak to a technical support representative regarding trouble shooting or to schedule a field service call.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 1. Call the Customer Service Hotline listed above for the return of any item that is defective. 2. Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return. 3. Provide the model and serial number of your treadmill. The serial number is located on the front panel of your treadmill. The serial number begins with a letter, for example: R09-101331100. 4.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Damaged Parts Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.) Apparent Damage — Upon receipt of your shipment, check all boxes carefully. Any damage seen with a visual check must be noted on the freight bill and signed by the carrier's agent. Failure to do so will result in the carrier's refusal to honor your damage claim.
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Cybex TROTTER Elite Treadmill Owner’s & Service Manual 7 - Service Warnings/Cautions All warnings and cautions listed in this chapter are as follows: ! WARNING: All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. ! CAUTION: Use only Cybex replacement parts when servicing. Failure to do so could result in personal injury. ! WARNING: Disconnect the power cord before beginning this procedure.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual ! WARNING: All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. For any service related concerns, call Cybex Customer Service at 800-766-3211 (for Cybex customers living within the USA). For customers living outside the USA, call 508533-4300 or fax 508-533-5183. NOTE: Read and understand each procedure thoroughly before servicing.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual LED Functions LEDs are used to indicate the status of many of the treadmill inputs. After entering Test Mode refer to the following list to check that these LEDs are functioning properly: Heart LED — Blinks on with every signal from the contact heart rate receiver. Weight LED — Blinks on when CSAFE data is being received. Level LED — Blinks on when CSAFE data is being transmitted. Lower Left Window — The numbers indicate actual elevation.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Error Codes Error codes notify you of a problem condition and are displayed on the center of the console. These codes can also help to indicate the part of the treadmill most likely to be causing the problem. Errors that present a hazard to the user provide a measure of safety by causing a one second beep, stopping the treadmill and locking out operation of the treadmill. A log of errors can be viewed and cleared.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual motor cover of each Cybex Trotter Elite treadmill. By performing these procedures you can evaluate the performance of your drive motor and help prevent premature failure. Tools Required • Phillips head screwdriver • Voltage meter 1. Measure current draw. A. Enter Test Mode by holding down any key on the display while turning the power switch to the on (I) position. B. Press the Quick Start key. The belt will move at 1 mph (1.6 kph). C.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 5. Check the motor voltage. A. Plug the treadmill back in and turn it to the on (I) position. B. Without standing on the belt, press the Quick Start key. C. Press the + key to adjust the speed of the treadmill up to its highest speed 12.4 mph (20 kph). NOTE: Safety Sentry may turn off the treadmill if no activity is detected within 20 seconds. Therefore, do this test quickly or press a key as needed or turn off Safety Sentry. D.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 4. Adjust the speed sensor gap (if needed). A. Using a Phillips head screwdriver, loosen the screw that attaches the speed sensor to the motor saddle. See Figure 3 (speed sensor screw). B. Adjust the gap between the speed sensor and the flywheel to 3/16” (.48 cm) and tighten the screw. See Figure 3. Flywheel Gap Speed Sensor Screw Figure 3 5. Test for speed errors. A. Connect the power cord to a power outlet. B. Enter Test Mode. C.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual IR Compensation NOTE: This procedure is required after replacing the lower control board or the drive motor. Tools Required • Phillips head screwdriver • Plastic (or non-conductive), flat head screwdriver 1. Please read instructions thoroughly before performing this procedure. 2. Remove the motor cover. A. Using a Phillips head screwdriver, loosen three screws on each motor cover side (left and right). See Figure 2. B.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual F. Using a plastic small flat head screwdriver, turn the IR control slightly in one direction as follows: • Turn clockwise to remove the slack from the belt • Turn counter-clockwise to remove the vibration or surging from the belt G. Retest by walking on the belt and adjusting the IR COMP control until the running belt does not surge, vibrate or feel too slack. NOTE: You should not be able to stop the belt with your feet easily. H. Press Stop. I.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Running Belt & Deck NOTE: During this procedure you will have the option to remove the running deck, running belt, rubber mounts, rear roller, front roller and drive belt. Follow this procedure from step 1 even though the heading for some of these procedures will appear before the step where you remove that part.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 4. Remove the side panels. A. Pull each side panel out and off the treadmill. See Figure 5. 5. Remove the top steps. A. Using a Phillips head screwdriver, remove the three screws that hold one of the top steps in place. Repeat this step for the other side. See Figure 5. B. Grasp each top step and slide it out and off the treadmill. See Figure 5. Side Panel Screws (3 Under Each Top Step) Top Steps Side Panel Figure 5 Rear Roller 6.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 7. Loosen the deck. A. Using a 7/16” open-end or socket wrench, remove the ten screws and ten washers that hold the deck in place. See Figure 7. NOTE: Leave the deck in place until step 9B. Screws (5 on Each Side) Deck Washers (5 on Each Side) Screw Securing Deck Stiffener (1 on Each Side) Rubber Mount (1 on Each Side) Deck Stiffener (1 on Each Side) Figure 7 Front Roller 8. Loosen the front roller. A.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual B. Lift one side of the deck and slide it out of the running belt. C. Tilt up the left side of the front roller and slip the running belt off. 10. Inspect the rubber mounts. A. Using a Phillips head screwdriver, remove the screw securing each deck stiffener. See Figure 7. B. Inspect the rubber mounts under the deck stiffeners for cracks or wear. NOTE: Unscrew and replace the rubber mounts if the rubber is cracked or worn. C.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual D. Confirm that the drive belt is positioned three grooves over from the face of the flywheel and three grooves over from the face of the pulley. See Figure 10. NOTE: Failure to align the drive belt could cause squeaking. 14. Secure the drive belt tension. 3 Grooves NOTE: Follow this step only if you replaced the drive belt. A. Using a 1/2” socket wrench, tighten the two screws on the motor saddle. See Figure 9.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 20. Secure the motor cover. A. Lower the motor cover center into position. See Figure 2. B. Using a Phillips head screwdriver, tighten the three screws on each side. NOTE: Be sure the screws are catching the center motor cover’s holes. 21. Adjust the running belt tension and tracking. A. Follow the Tension and Center the Belt procedure located in the Preventive Maintenance chapter of this manual.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 4. Remove the motor straps and drive belt from the motor. A. Using 7/16” open end wrench, remove the nut on each motor strap and remove the motor straps from the motor saddle. See Figure 12. B. Slip the drive belt around the flywheel pulley and off the motor. See Figure 13. Drive Belt Drive Motor Cable Green Yellow Red Black Flywheel Pulley Motor Ground Wire Lower Board Line Filter Figure 13 5. Disconnect the motor cables.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual D. If you are replacing the drive belt, slip the drive belt off the front roller pulley and discard it. 7. Attach the front roller. A. Slide the new drive belt around the front roller. B. Using a 9/16” socket wrench with a 3” extension, insert the two screws that fasten the front roller to the frame. NOTE: Tighten each of the two screws evenly, making sure not to tighten one screw too many turns before moving to the other screw. See Figure 8. 8.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual ! CAUTION: If the drive motor is warm wait until it is cool to the touch before proceeding. The inside components may be hot. ! WARNING: Keep the motor dry. Do not get the inside of the motor wet. NOTE: If you are checking and/or replacing the motor brushes follow steps 10-15. If not, skip to step 16. ! WARNING: Wait until the armature LED is off before removing the motor brush covers. 10. Check the armature LED. A.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual wear such as arcing, pitting, burning, or uneven wear. Commutator bars that are 'dirty penny' brownish copper are in great condition. However, some commutator bars may be pitted or blackened on one edge. Too many of these indicate a worn commutator, and the motor should be replaced. The commutator may be cleaned with narrow commutator stone if carbon build-up is present. NOTE: File down the stone if it won’t fit in the brush holder hole.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual C. Using a straight-edge (such as the lower board shield), line up the face of the flywheel pulley with the face of the front roller pulley until they are flush. See Figure 10. NOTE: Do not put the drive belt on until step 18A. Motor Strap Screws (Position Vertically) Nuts Motor Exit Wire (Position at 3 O’clock) 17. Secure the motor straps. NOTE: Tighten motor strap to 80 in-lbs. A.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Tie Cables Away from Fan Wire Ties Fan NOTE: The ferrite is for internationally installed motors. Ferrite Figure 18 E. Refer to the lower board shield to confirm the locations for the connectors and check to see that all of the cables are connected firmly. See Figure 19. F. Place the lower board shield in position and push the clips down. NOTE: The clips will snap in. See Figure 19. Clips (3) Lower Board Shield 20. Secure the motor cover. A.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Elevation Motor Tools Required • • • • Phillips head screwdriver Wooden block 4” (10 cm) tall (2) 9/16” Open end wrench 9/16” Socket wrench ! WARNING: Disconnect the power cord before beginning this procedure. Keep wet items away from inside parts of the treadmill. Electrical shock could occur even if the treadmill is unplugged. 1. Disconnect the external power source. A. Turn the main power switch on the left side to the off (O) position. B.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 6. Calibrate the elevation motor. A. The switch should be at zero elevation before adjusting the tube nut. If necessary connect the elevation motor, bring the elevation up to 1% incline and then back down to 0%. B. Turn the tube with your fingers until it measures 12.517” (31.8 cm) from the center of the top hole to the center of the bottom hole. See Figure 20. Elevation Motor 12.517” (31.8 cm) Frame Bolts Nuts 7. Secure the elevation motor.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Lower Control Board NOTE: You will remove and replace the entire lower bracket in this procedure. Tools Required • Phillips head screwdriver • 3/8” Nutdriver or socket wrench • ESD (Electro Static Discharge) grounding strap ! WARNING: Disconnect the power cord before beginning this procedure. Keep wet items away from inside parts of the treadmill. Electrical shock could occur even if the treadmill is unplugged.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual B. Remove the entire bracket with its lower board. NOTE: Cybex may want this part back for evaluation. Contact Cybex Customer Service at 800-766-3211 and press 64 when prompted. 6. Replace the lower control board and bracket. NOTE: Wear an ESD strap for the rest of this procedure. A. Position the lower control board bracket in place on the base. NOTE: The elevation motor connector and ground stud will be orientated toward the back left corner. B.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 8. Secure the line filter. A. Using a Phillips head screwdriver, secure the two screws that hold the line filter to the lower control board bracket. 9. Secure the wires. A. Check to see that all of the cables are connected firmly in their proper place. B. Tie the wires back with the wire ties on the base and be sure no wires get pinched. C. Place the lower board shield in position and push the clips down. NOTE: The clips will snap in. 10.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 2. Remove the motor cover. A. Using a Phillips head screwdriver, loosen three screws on each motor cover side (left and right). See Figure 2. B. Lift the motor cover center up and off the treadmill. The screws will stay in place. C. Remove the left plastic side cover. 3. Remove the left end cap. A. Using a Phillips head screwdriver, remove the screw that holds the left end cap in place. See Figure 4. 4. Remove the left side panel. A.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Line Filter NOTE: If you are replacing the line filter follow steps 7 and 8. If not skip to step 9. 7. Replace the line filter (optional). A. Disconnect the fast-on that goes from the line filter to the drive motor (green cable). B. Disconnect the two fast-ons that go from the line filter to the lower board (cables labeled AC Line 1 and AC Line 2 on the lower board). C.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Blue Brown Black White Shown From Front of Switch with “I” Toward the Top Access Hole Power Cord Behind Base Brackets Figure 23 D. With the ground wire through the access hole to the lower control bracket, put the ground wire terminal on the stud on the lower board bracket. E. Using a 3/8” nutdriver, secure the one nut over the ground wire terminal. F.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual B. Using a Phillips head screwdriver, remove the three screws that hold the bottom back cover to the console front. C. Gently pull off the console backs. NOTE: The bottom back will have delicate wires attached to it. Do not apply pressure to it. 3. Remove the display board. A.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 5. Connect the cables. A. Connect these cables into the display board: the display cable (2 connectors), the two upper switch membranes, the lower switch membrane, the contact heart rate cable and the upper to lower board jumper. See Figure 19. 6. Check the connections. A. Check to see that all of the cables are connected firmly in their proper place. 7. Secure the console back. A.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 4. Remove the heart rate bracket. Screw A. Using a Phillips head screwdriver, remove the three screws that hold the lower back of the console in place and gently pull the back off. NOTE: Gently suspend the back by the wires, being careful not to damage any of the wires. B. Using a Phillips head screwdriver, remove the nine black screws that hold the console front to the handrail.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual CSAFE Board 6. Remove the CSAFE board. A. Using a Phillips head screwdriver, remove the two screws that hold the CSAFE board and jumper to the console. B. Gently pull the CSAFE board down and out of the display board. See Figure 27. 7. Attach the new CSAFE board. A. Gently push the CSAFE board into its connector on the display board. See Figure 27. CSAFE Board Connects to Display Board B. Place the jumper terminal over a hole on the CSAFE board. C.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Display Cable Tools Required • Phillips head screwdriver • ESD (Electro Static Discharge) grounding strap • Wire cutters ! WARNING: Disconnect the power cord before beginning this procedure. Keep wet items away from inside parts of the treadmill. Electrical shock could occur even if the treadmill is unplugged. Do not touch components on the lower board. A charge can remain after unplugging the power cord and turning off the treadmill. 1.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual B. Disconnect the display cable (P1 and P2) from the lower board. See Figure 21. C. Disconnect the display cable (P3 and P8) from the upper display board. See Figure 24. D. Using a Phillips head screwdriver, loosen the wire retaining screw that holds the display cable in place near the display board. E. Remove the cable from the wire ties at the junction and near the bottom of the upright. F.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual NOTE: “Right” and “left” denote user orientation. Top Console Back Cover P3 and P8 Connectors on Upper Display Board Bottom Hole Screws (3) Screws (5) Wire Holder Left Junction Covers Display Cable Upright Shield P1 and P2 on Lower Board Access Hole Screws (4) Left Side Cover Figure 29 8. Secure the left junction covers. A. Using a Phillips screwdriver, tighten the three screws that hold the junction covers in place. 9.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 10. Secure the console back. A. While being sure not to pinch any cables, attach the top console back to the console front with the five Phillips head screws. Display Overlays NOTE: This procedure will cover the upper and/or lower display overlay. Early versions of the upper display overlay had no switch membranes on the Cybex Trotter elite treadmill.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual 5. Attach the console back. A. While being sure not to pinch any cables, secure the console back to the console with the five Phillips head screws. 6. Test the new display overlay. A. Turn the main power switch to the on (I) position. B. Plug the treadmill into the power outlet. C. Try each key to be sure that it functions properly. Parts List ITEM NO.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual ITEM NO. 41 42 43 44 46 47 48 48 49 50 51 52 52 53 54 55 56 57 58 58 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 PART NO.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual ITEM NO. 100 100 101 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 120 121 122 123 NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS NS PART NO.
Cybex TROTTER Elite Treadmill Owner’s & Service Manual Page 7-41
20A DOMESTIC 115V - EC-15783 (20EP1) 20A DOMESTIC 220V - EC-16948 (20EQ1) 15A INTERNATIONAL - EC-16576 (15VT1) LINE FILTER N/C < 16% LINE ADAPTER, SERVICE PROGRAMMING CN-16924 MR-16412 ELEV. MOTOR 115V MR-16541 ELEV. MOTOR 220V 3 5 4 7 6 A2 (BLK) A1 (RED) (DT1) DOWN ARM VOLT (DT13) UP PWM M.C.
