Product Number 8800/8810 Owner’s and Service Manual Strength Systems Part Number 8800-999-4 E www.cybexinternational.
Product Number 8800/8810 Owner’s and Service Manual Strength Systems Part Number 8800-999-4 E Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc. DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes.
Table of Contents 1 Safety Safety . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Safety Guidelines and Practices. . . . . . . 1-2 Warning/Caution Decals . . . . . . . . . . 1-3 Regular Maintenance Activities . . . . . 1-5 Using Proper Form . . . . . . . . . . . . . . 1-5 2 Exercises Intended Use. . . . . . . . . . . . . . . . . . . 2-1 Instructions. . . . . . . . . . . . . . . . . . . 2-2 3 Customer Service Contacting Service . . . . . . . . . . . . . . Ordering parts . . . . . . . . . . . . . . . .
Cybex Product Number 8800/8810 Owner’s Manual 1 - Safety Safety Read the Owner’s Manual carefully before assembling, servicing or using the equipment. It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the equipment and review all labels. WARNING: Serious injury could occur if these safety precautions are not observed: User Safety Precautions • • Obtain a medical exam prior to beginning an exercise program.
Cybex Product Number 8800/8810 Owner’s Manual • Make sure that each machine is set up and operated on a solid level surface. Do not install equipment on an uneven surface. • • • Make sure that all users are properly trained on how to use the equipment. Make sure there is enough room for safe access and operation of the equipment. Perform regular maintenance checks on the equipment.
Cybex Product Number 8800/8810 Owner’s Manual 3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the equipment to the floor. 4. Due to the wide variation of flooring on which machines may be anchored or installed, verify anchoring method and anchoring fasteners with a qualified and licensed contractor. 5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position.. 6. Do not use machine until it is properly anchored.
Cybex Product Number 8800/8810 Owner’s Manual A CAUTION B Failure to correctly adjust could result in personal injury. Always fully engage the detent pin before use to avoid injury. 8500-025-4 A C CAUTION Do not rest body weight on stabilization pad or arm. Doing so may result in personal injury.
Cybex Product Number 8800/8810 Owner’s Manual 8800/8810 B C A B B (both sides) B (both sides) Description Part No. A. Warning Label....................4605-381-4 B. Caution Decal.....................8500-025-4 C. Caution Decal.....................
Cybex Product Number 8800/8810 Owner’s Manual Regular Maintenance Activities Preventative maintenance activities must be performed to maintain normal operation of your equipment. Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities. The preventative maintenance actions are described in detail in Chapter 5. Briefly, they include: Daily 1. Clean upholstery. Weekly 1. Inspect all nuts and bolts for looseness. Tighten as required. 2.
Product Number 8800/8810 Owner’s Manual 2 - Exercise Intended Use The intended use of this equipment is to aid or improve general physical fitness and exercise. For Commercial use. Instructions Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety, in the Owner’s Manual or consult with floor staff. • Select appropriate resistance. • Adjust handles for proper pulley height. • Rotate pulleys to desired angle. • Adjust stabilization arm to desired angle.
Product Number 8800/8810 Owner’s Manual ARM EXTENSION SQUAT HIP ADDUCTION HIP EXTENSION-KNEE FLEXION TRUNK EXTENSION Exercise Page 2-2 TRUNK ROTATION HIP ABDUCTION HIP FLEXION-KNEE EXTENSION TRUNK FLEXION
Product Number 8800/8810 Owner’s Manual 3 - Customer Service Contacting Service Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m. Eastern Standard Time. For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239. For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300 or fax 508-533-5183. Find information on the web at www.cybexintl.com or by e-mail at techhelp@cybexintl.com. Ordering Parts Fax orders to 508-533-5183.
Product Number 8800/8810 Owner’s Manual 1. Call the Customer Service Hot Line listed above for the return of any item that is defective. 2. Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return. 3. Provide the model and serial number of your Cybex equipment. 4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation and repair or replacement.
Product Number 8800/8810 Owner’s Manual 4 - Assembly Tools Required • • • • • • 7/32” Allen wrench 3/4” Socket Hammer 3/16” Pin punch 9/16” Wrench Loctite #242 NOTE: Two people will be required to perform this procedure. NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate clearance around each machine to allow for safe use and passage. NOTE: Refer to Chapter 6 for reference diagrams. 1.
Product Number 8800/8810 Owner’s Manual 5. Securely anchor machine to the floor. A. Securely anchor machine to the floor using the anchor holes provided in each machine. NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor. NOTE: Use fasteners having a minimum of 500 lbs tensil capacity (3/8” grade 2 bolts or better). NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors.
Product Number 8800/8810 Owner’s Manual G. Repeat steps 6D - 6F for other guide rod. H. Using a 3/16” pin punch and hammer, carefully remove roll pin securing cable end to top weight connector. See Figure 3. Cable End Top Weight Connector Roll Pin Figure 3 I. Carefully lean guide rods slightly outward. NOTE: Excessive pressure on guide rods may damage lower guide rod caps. J. Slide top weight up and out of machine and carefully set aside. K. Have an assistant hold guide rods vertical. L.
Product Number 8800/8810 Owner’s Manual C. Insert a guide pin through each hole of the template. NOTE: A guide pin can be anything that fits through the weight stack hole, such as a weight stack selector pin. D. Carefully align decal and rub it onto weight plates. E. Carefully remove front side, leaving decals adhering to weight plates. See Figure 6. Guide Rod 9.0 20 18.0 40 60 80 100 Weight Stack 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 36.0 45.0 54.0 63.0 72.0 81.0 90.0 99.0 108.
Product Number 8800/8810 Owner’s Manual Chin-Up Bar Insert plug Insert plug Figure 7 C. Remove insert plug to gain access to BHSCS securing Chin-Up Bar. See Figure 7. NOTE: 8810 is not shipped with Chin up bar (attached refer to step 13). D. Repeat step 10C for insert plug on opposite side. E. Locate BHSCS on top of frame near pulley. See Figure 8. BHSCS Locknut BHSCS Figure 8 F. Using a 7/32” Allen wrench remove two BHSCS securing Chin-Up Bar G.
Product Number 8800/8810 Owner’s Manual N. With an assistant secure Chin-Up Bar in place removed in step 10I. O. Verify all BHSCS are securely tightened. P. Insert plugs removed in step 10C for 8800 or from hardware pack for the 8810. 11. Install weight plates, decals, cable routing and, shroud assembly for 8800. A. Refer to step 6A -9B for weight plates, decals, cable routing, and shroud assembly. 12. Separate Frame for 8810 (If needed to fit thru doorway.) A. Remove shipping pallet refer to step 4. B.
Product Number 8800/8810 Owner’s Manual 5 - Maintenance All preventive maintenance activities must be performed on a regular basis. Performing routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex Strength Systems equipment. NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording.
Product Number 8800/8810 Owner’s Manual More Difficult Stains • Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite), 90% water. Rub gently. Rinse with a water dampened cloth to remove bleach concentration. • • The same procedure can be used with full strength household bleach, if necessary. Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes.
Product Number 8800/8810 Owner’s Manual Compatible Cleaners and Detergents: • • • • • Formula 409 Top Job Joy Palmolive Windex with Ammonia D To Minimize Fine or Hairline Scratches: Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches. Suggested Polishes: • • • Johnson Past Wax Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.) Novus Plastics Polish #1, #2 (By Novus Inc.
Product Number 8800/8810 Owner’s Manual Weekly Procedures 1. Check all nuts and bolts for looseness. Tighten as required. 2. Inspect all cables for wear or damage and proper tension. When inspecting cables, run fingers on the cable, paying particular attention to bends in cable and attachment points. WARNING: Replace all worn cables immediately. The following conditions may indicate a worn cable: • A tear or crack in the cable sheath that exposes the cable. See Figure 1. Figure 1.
Product Number 8800/8810 Owner’s Manual 3. Inspect bars and handles for wear, paying particular attention to tab area connection points. Replace all worn handles immediately. CAUTION: Replace all worn handles immediately. Do not use if less than 1/8” of material remains to the edge. See Figure 5. Attachment Hole NOTE: Replace bar if less than 1/8” of material remains to the edge. Figure 5 4. Inspect snap links for proper latching (indicates wear) Replace all worn snap links immediately. 5.
Product Number 8800/8810 Owner’s Manual Cable Adjustment Three types of cable tension adjustment are used on Cybex Strength Systems: 1. Jam Nut Adjustment - This type uses a jam nut and a tension adjustment nut at the cable cam end as the primary adjustment. The other end of the cable usually contains a roll pin adjustment. See Figures 6 and 7. 2. Rod End Adjustment - This type of adjustment contains a socket head cap screw (SHCS) securing a cable rod end bearing to the machine.
Product Number 8800/8810 Owner’s Manual Environment Humidity and Static Electricity The unit is designed to function normally in an environment with a relative humidity range of 30% to 75%. The unit can be shipped and stored in a relative humidity range of 10% to 90%. Climatic dry air may cause static electricity. During workout, user may experience a shock due to build-up of static electricity on the body and the discharge path of the unit.
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Product Number 8800/8810 Owner’s Manual 6 - Service Please refer to the next several pages for parts lists, exploded-view diagrams and cable routing diagrams. NOTE: All inspections and repairs must be performed by trained service personnel only. Cybex will void warranty if non-Cybex replacement parts are used.
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Product Number 8800/8810 Owner’s Manual Functional Trainer PRODUCT NO. 8800, 8810 R S S Chin Up Bar for 8810 A P Q B E D E J J E (Both Sides) I E (Both Sides) H T O I N L C M NOTE: See exploded-view diagram for location of F (cable Left Side), G (cable Right Side) and K (serial number decal) DESCRIPTION A. B. C. D. E. F. G. H. I. J. DESCRIPTION PART NO. Placard Decal .................... 8800-598-x Placard Decal .................... 8800-599-x Warning Decal ...................
Product Number 8800/8810 Owner’s Manual ITEM QTY 1 2 3 4 1 1 02106 02203 08007 4 5 6 7 8 9 10 11 12 13 14 3 6 1 1 2 4 4 2 1 1 4 08229 11040-440 12040-357 12060-347 12090-322 12210-347 12210-348 13000-353 13000-354 13000-355 13000-364 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 2 2 2 18 8 1 2 2 2 1 1 2 2 1 2 2 2 1 1 1 1 2 1 1 1 1 2 2 2 1 1 2 2 4 4 2 2 1 2 1 2 4 4 2 16080-312 3900-434 3900-438 4400-354 4400-355
Product Number 8800/8810 Owner’s Manual RIGHT FRAME ASSEMBLY DETAIL 80 46 50 48 68 47 68 51 74 86 69 102 80 87 87 69 19 9 48 68 9 80 19 60 101 87 87 49 17 18 16 93 18 103 94 87 60 19 74 49 71 90 74 74 18 100 67 78 Qty 10 43 36 31 55 57 57 79 79 34 14 75 14 56 99 22 92 8 12 45 56 74 10 120 SEE ADJUSTING HANDLE ASSY RIGHT SIDE DETAIL 68 87 93 18 67 74 71 92 90 10 11 Service Page 6-5
Product Number 8800/8810 Owner’s Manual LEFT FRAME ASSEMBLY DETAIL 80 50 68 51 46 48 47 68 80 87 86 19 69 68 87 87 9 16 48 19 93 71 60 87 74 104 49 80 17 18 100 18 Qty 10 19 67 74 31 94 90 78 40 43 74 79 18 57 57 79 SEE ADJUSTING HANDLE ASSY LEFT SIDE DETAIL 14 55 75 74 90 56 8 68 93 74 56 13 18 105 36 14 92 67 37 87 22 92 10 71 11 10 106 Serial Number Detail Service Page 6-6
Product Number 8800/8810 Owner’s Manual HANDLE AND PULLEY ASSEMBLY DETAIL 86 74 21 87 19 87 18 42 34 19 95 82 74 59 74 62 18 4 65 87 96 81 118 65 63 62 87 19 18 18 18 19 87 87 87 87 87 74 74 74 74 74 58 87 15 59 5 63 33 18 96 UPPER PULLEY ASSY RIGHT SIDE DETAIL 23 74 5 41 45 ADJUSTING HANDLE ASSY RIGHT SIDE DETAIL ADJUSTING HANDLE ASSY LEFT SIDE DETAIL 21 40 87 42 74 86 87 19 95 74 19 18 74 59 4 82 18 81 65 63 62 87 119 63 87 62 65 5 35 19 18
Product Number 8800/8810 Owner’s Manual CABLE ASSEMBLY DETAIL 18 19 18 19 19 18 19 95 27 73 18 47 18 73 18 72 18 72 73 33 18 33 36 26 NOTE: LEFT SIDE CABLES WILL ROUTE THE SAME WAY AND SECURE TO 8800-205 CABLE ROUTING (RIGHT SIDE SHOWN) 18 Service Page 6-8
Product Number 8800/8810 Owner’s Manual STABILIZATION ARM ASSEMBLY DETAIL 74 86 74 52 74 1 44 84 3 74 86 1 76 32 76 85 84 74 84 76 1 84 84 86 76 28 74 84 34 74 2 40 74 68 71 96 83 6 97 71 85 77 68 7 64 85 59 64 83 96 88 83 4 38 59 39 86 89 85 74 53 89 86 5 52 5 113 77 83 68 74 20 61 68 32 98 Service Page 6-9
Product Number 8800/8810 Owner’s Manual CROSS TUBE AND CHIN UP BAR DETAIL 8800 CROSS TUBE DETAIL 34 40 68 68 114 68 Torque to 1075-1125 in .
88±.25 18.43 PANEL CL BACK PANEL LEFT SIDE DETAIL 9.21 39 ARM DECAL DETAIL 105 CENTER ON PANEL 17 CENTER ON PANEL 16 9.21 6.38 106 .67±.25 17 CENTER ON PANEL 8.77±.25 2.27±.25 1.42 ±.25 104 96 CENTER ON TUBE 18.43 FRONT PANEL LEFT SIDE DETAIL PANEL CL PANEL CL 22.75 ±.25 97 18.43 BACK PANEL RIGHT SIDE DETAIL 9.21 96 99 2.75 ±.25 .67 ±.25 4.17±.25 39.25 ±.25 6.50 ±.25 102 31.88 ±.25 8.77±.25 2.27±.25 PANEL CL 18.43 FRONT PANEL RIGHT SIDE DETAIL 6.38 9.
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