Cybex Modular Owner’s and Service Manual Strength Systems Part Number 55620 H www.cybexinternational.
Cybex Modular Owner’s and Service Manual Strength Systems Part Number 55620 H DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes. © Copyright 2009 Cybex International, Inc. All rights reserved. Printed in the United States of America.
Table of Contents i Table of Contents 1 Safety Safety . . . . . . . . . . . . . . . . . . . . . . . . . Warning/Caution Decals . . . . . . . . . . Regular Maintenance Activities . . . . . Using Proper Form . . . . . . . . . . . . . . 2 Exercises (Lower Body) Seated Leg Press -5652/5322 . . . . . Leg Extension/Leg Curl 5653/5607 . . . . . . . . . . . . . . . . . . . . (Upper Body) Low Row (5651/5302) . . . . . . . . . . . . Lat Pulldown - 5601. . . . . . . . . . . . . . Chest Press - 5640 . . . . . . . . . .
Cybex Modular Owner’s Manual 1 - Safety Safety Read the Owner’s Manual carefully before assembling, servicing or using the equipment. It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the equipment and review all labels. ! WARNING: Serious injury could occur if these safety precautions are not observed: USER SAFETY PRECAUTIONS • Obtain a medical exam prior to beginning an exercise program.
Cybex Modular Owner’s Manual Facility Safety Precautions • Read the Owner’s Manual carefully before assembling, servicing or using the equipment. • Securely anchor each machine to the floor using the anchor holes provided in each machine. NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor. NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
Cybex Modular Owner’s Manual C A B Page 1-3
SERIOUS INJURY COULD OCCUR IF THESE PRECAUTIONS ARE NOT OBSERVED WARNING 8. Never pin the weights in an elevated position. DO NOT use the machine if found in this condition. Seek assistance from floor staff. 7. Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure seek assistance. 6. Use the machine only for the intended use. DO NOT modify the machine. 9. Children must not be allowed near 5. DO NOT attempt to fix a broken or this machine.
Cybex Modular Owner’s Manual Lat Pulldown - 5601 D B A DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... PART NO.
Cybex Modular Owner’s Manual Tricep Pressdown - 5603 D B B A DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... Page 1-6 PART NO.
Cybex Modular Owner’s Manual Cable Column - 5605/5315/5316/5633 5605 - Modular without Booms D 5315 - Free Standing without Booms 5316 - Free Standing with Booms A B 5633 - Modular with Booms DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... Page 1-7 PART NO.
Cybex Modular Owner’s Manual Assist Chin Up/Dip - 5611 B D A 5345 - Single Station Chin-Up/Dip DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... Page 1-8 PART NO.
Cybex Modular Owner’s Manual Low Row - 5651 and 5302 D B A DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... Page 1-9 PART NO.
Cybex Modular Owner’s Manual Shoulder Press - 5639 D B A DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... Page 1-10 PART NO.
Cybex Modular Owner’s Manual Chest Press - 5640 C B A DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... C. Warning Decal.................... Page 1-11 PART NO.
Cybex Modular Owner’s Manual Tricep Extension - 5641 D A B DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... Page 1-12 PART NO.
Cybex Modular Owner’s Manual Arm Curl - 5644 D B A DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... Page 1-13 PART NO.
Cybex Modular Owner’s Manual Pressing Station - 5647 and 5306 D B A DESCRIPTION A. Warning Decal ................... B. Caution Decal .................... D. Warning Decal.................... Page 1-14 PART NO.
Cybex Modular Owner’s Manual Cable Crossover - 5311, 5648, 5649 and 5650 D E B F A A. B. D. E. F. DESCRIPTION Warning Decal ................... Caution Decal .................... Warning Decal.................... Caution Decal .................... Caution Decal .................... Page 1-15 PART NO.
Cybex Modular Owner’s Manual Seated Leg Press - 5652 and 5322 D B A F A. B. D. F. DESCRIPTION Warning Decal ................... Caution Decal .................... Warning Decal.................... Caution Decal .................... Page 1-16 PART NO.
Cybex Modular Owner’s Manual Leg Extension/Leg Curl - 5653 and 5307 Product No. 5307 - Freestanding Product No. 5653 - Modular D B F A G F G F F A. B. D. F. G. DESCRIPTION Warning Decal ................... Caution Decal .................... Warning Decal.................... Caution Decal .................... Caution Decal .................... Page 1-17 PART NO.
Cybex Modular Owner’s Manual Regular Maintenance Activities Preventative maintenance activities must be performed to maintain normal operation of your equipment. Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities. The preventative maintenance actions are described in detail in Chapter 5. Briefly, they include: Daily 1. Clean upholstery. Weekly 1. Inspect all nuts and bolts for looseness. Tighten as required. 2.
Cybex Modular Owner’s Manual 2 - Exercise 5652/5322 - Modular Seated Leg Press 1. Select appropriate resistance. 2. Adjust seat mechanism to desired starting position. Start Position 3. Located feet securely on foot plates and position yourself squarely in seat. 4. Lift/lower resistance with smooth, controlled movements. NOTE: Do not hyperextend (lock) knees during movement.
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Cybex Modular Owner’s Manual 5653/5307 - Modular Leg Extension/Leg Curl 1. Select appropriate resistance. 2. Adjust back pad so that center of knees align with machine’s axis of rotation. 3. Pull detent pin on input arm, lowering arm into one of the two start positions. 4. Pull detent pin and adjust height of lower leg pads to a height comfortable above ankles. Position Start Start Position 5. Lift/lower resistance with smooth, controlled movements without resting.
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Cybex Modular Owner’s Manual 5651/5302 - Modular Low Row 1. Select appropriate resistance. 2. Grasp handle and position feet securely on foot plate. Start Position 3. Position yourself comfortably on seat and maintain a slight bend in the knees. 4. Throughout the exercise keep back straight and upright. 5. Lift/lower resistance with smooth, controlled movements. NOTE: For optimum performance and safety, avoid excessive bending of spine during exercise.
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Cybex Modular Owner’s Manual 5601 - Modular Lat Pulldown Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety in the Modular Owner’s Manual or consult with floor staff. 1. Adjust thigh pads to allow access and stabilization while exercising. 2. Slect appropriate resistance. 3. Grasp bar and sit down, securing knees under thigh pads. 4. Lean back slightly at hips and maintain position throughout movement. 5.
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Cybex Modular Owner’s Manual 5640 - Modular Chest Press 1. Adjust seat height so that handles are at mid-chest. 2. Adjust handle position so that when grasped, upper arms are straight to side. 3. Select appropriate resistance. 4. Grasp handles. 5. Position elbows out to side, level with handles. 6. With chest up and shoulders held back, press handles forward with a smooth, controlled movement. 7. Lift/lower resistance with smooth, controlled movements.
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Cybex Modular Owner’s Manual 5647/5306 - Modular Pressing Station 1. Select appropriate resistance. Start Position 2. Adjust the bench back pad angle (flat, 30, 40, 60, 80). 3. Adjust pressing arm to desired position. 4. Lift/lower resistance with smooth, controlled movements.
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Cybex Modular Owner’s Manual 5639 - Modular Shoulder Press 1. Adjust seat height so that handles are level with shoulders. Start Position NOTE: Range of motion may be reduced by selecting a lower seat position. 2. Select appropriate resistance. 3. Grasp either set of handles. TIP: The parallel handles will help reduce shoulder impingement and may be more comfortable for some users. 4. Press straight up with a smooth, controlled movement. 5. Return to the start position and repeat.
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Cybex Modular Owner’s Manual 5603 - Modular Tricep Pressdown 1. Select appropriate resistance. 2. Attach the desired handle to the clip. 3. Position yourself with your hips and back firmly against back pad. 4. While leaning forward slightly, extend your arms downward maintaining your elbows in a stationary position. 5. Return to the start position and repeat. 6. Lift/lower with smooth, controlled movements.
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Cybex Modular Owner’s Manual 5641 - Modular Tricep Extension 1. Select appropriate resistance. Start Position 2. Position yourself in chair, attaching seat belt to assist in stabilization. 3. Pivot chair backwards to grasp handle. Lower seat back down to begin exercise. 4. Maintain elbows in a stationary position while extending arms overhead. 5. Lift/lower resistance with smooth, controlled movements. 6. When exercise is complete, lean chair backwards to replace handle.
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Cybex Modular Owner’s Manual 5644 - Modular Arm Curl 1. Adjust seat height to allow your upper arms to rest on pad. 2. Select appropriate resistance. 3. Grasp bar, position arms parallel on pad. 4. Lower your shoulders, pressing your arms firmly into the pad, elevating your elbows slightly. 5. Curl arms as far as possible, maintaining your elbow position. 6. Return to the start position and repeat. Start Position 7. Lift/lower resistance with smooth, controlled movements.
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Cybex Modular Owner’s Manual 5648/5649/5650/5311 - Modular Cable Crossover The Cable Crossover is a very versatile machine. With the use of various handles, virtually every body part can be trained. 1. Select appropriate resistance. 2. Adjust pulley height by grasping handle, pulling detent pin, sliding mechanism to desired height. Ensure that pin is locked into place before releasing handle. 3. Grasp handle securely and lift/lower resistance with smooth, controlled movements.
Cybex Modular Owner’s Manual Latissimus Dorsi Teres Major Triceps Glutes Hamstrings Side Deltoid Triceps Hip Adductors Page 2-22 Latissimus Dorsi Biceps Biceps Hip Abductors
Cybex Modular Owner’s Manual 5605.5633/5315/5316 - Modular Cable Column The Cable Column is a very versatile machine. With the use of various handles, virtually every body part can be trained. 1. Select appropriate resistance. 2. Adjust pulley height by grasping handle, unlocking twist knowb, sliding mechanism to the desired height. Ensure that the twist knob has been locked before releasing handle. 3. Grasp handle securely and lift/lower resistance with smooth, controlled movements.
Cybex Modular Owner’s Manual Deltoids Hip Abductors Triceps Latissimus Dorsi Biceps Hip Adductors Quadriceps Glutes Page 2-24 Triceps Hip Flexors Quadriceps Latissimus Dorsi Biceps
Cybex Modular Owner’s Manual 5611 Modular Assisted Chin-Up/Dip and 5345 - Single Station Dip/Chin 1. Select assisted (foot support down) or unassisted (foot support pivots up against tower) dip or chin exercise. Plate No. 2. Select appropriate resistance. 3. Select wide or narrow grip position. 4. Grasp exercise handles securely. 5. For assisted dip or chin exercise, place feet firmly on the foot support. 6. Lift/lower body with smooth, controlled movements.
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Cybex Modular Owner’s Manual 3 - Customer Service Contacting Service Hours of phone service are Monday through Friday from 8:00 a.m. to 6:00 p.m. Eastern Standard Time. For Cybex customers living in the USA, contact Cybex Customer Service at 800-766-3211. Your options at this number include: • Press 63 to place a parts order or to check parts order status. • Press 64 to speak to a technical support representative regarding troubleshooting or to schedule a field service call.
Cybex Modular Owner’s Manual • Shipping Address • Contact Name In addition to your shipping address and contact name, your account number is helpful but not required. Return Material Authorization (RMA) The Return Material Authorization (RMA) system outlines the procedures to follow when returning material for placement, repair, or credit. The system assures that returned materials are properly handled and analyzed. Follow the following procedures carefully.
Cybex Modular Owner’s Manual Damaged Parts Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.) Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must be noted on the freight bill and signed by the carriers agent. Failure to do so will result in the carriers refusal to honor your damage claim.
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Cybex Modular Owner’s Manual 4 - Assembly NOTE: Refer to Chapter 6 (Assembly and Service) for further assembly information. Weight Stack Installation TOOLS REQUIRED • 5/16” Allen wrench • Soft hammer • Medium weight automotive engine oil NOTE: Refer to the appropriate Assembly & Parts Instruction sheet (weight stack diagrams) when performing the procedure listed below. 1. Remove the two socket head cap screws securing the guide rods. 2. Carefully lean guide rods away from column. 3.
Cybex Modular Owner’s Manual 9. Insert both socket head cap screws that were removed in step 1 and tighten securely. 10. Insert cable end into top weight and align cable fitting opening with opening in top weight for proper cable tension. NOTE: See Cable Adjustment and Installation Section. 11. Using a hammer drive roll pin through top plate connector and cable fitting. Assure pin is flush with top plate collar. 12. Insert selector pin into each plate to assure proper alignment.
Cybex Modular Owner’s Manual MODULAR HANDLE RACK 5631 ASSEMBLY & PARTS A DESCRIPTION PART NO. A. Handle Rack.......................
Cybex Modular Owner’s Manual 5631 - Handle Rack ITEM QTY PART NO. DESCRIPTION 1 2 3 4 5 6 1 4 2 2 2 1 01930 PU060205 JC780417 HN784000 JS388300 01937 Handle Rack Rubber Bumper .88" T BHSCS .50-13 x 1.00 Hex Nut .50-13 Lockwasher .50 Mounting Plate TOOLS REQUIRED • 5/16" Allen wrench • 3/4" Wrench MOUNTING HANDLE RACK ON MODULAR UNITS 1. Install mounting plate (item 6) between towers with BHSCS (item 3), hex nut (item 4), and lockwasher (item 5). 2.
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Cybex Modular Owner’s Manual Modular Mover Assembly Instructions 5632 TOOLS REQUIRED • 3/8” Allen wrench • 3/8” Allen wrench CAUTION!! When raising or lowering modular unit, keep hands and feet clear of columns, angle supports and frame attachments. 1. Read and understand all instructions thoroughly before performing this procedure. 2. Verify you received the items shown in Figure 1. C A. B. C. D. E. F. G. DESCRIPTION PART NO. Handle Jack ...................... Jack Handle Modular Mover ............
Cybex Modular Owner’s Manual 6. Install lift dolly and tighten in place using T-handle on dolly. See Figure 3. Figure 3 7. Repeat step 4 for each remaining position around the modular unit. NOTE: If a leg Curl/Leg Extension is next to an O.C. Cable Column, then do not install lift dolly in this position. 8. After lift dollies have been secured in place, the modular unit can be lowered and the hydraulic jack can be removed. 9. Move modular unit to desired location.
Cybex Modular Owner’s Manual Modular Seated Leg Press Assembly Instructions 5652 - Modular/Tandem configuration 5322 - Free Standing configuration TOOLS REQUIRED • • • • 5/32” Allen wrench 7/32” Allen wrench 5/16” Allen wrench 3/8” Allen wrench • • • • 9/16” Socket/wrench 3/4” Socket/wrench Rubber mallet Step ladder • Hammer • Utility knife • Automotive engine oil Unpacking NOTE: A minimum of two people will be required to assemble the Leg Press configuration. 1.
Cybex Modular Owner’s Manual C. Carefully place shipping packages near area of installation. D. For Free Standing configurations, allow a minimum amount 92” x 89” for operating space. See Figure 1. 92 ” E. For Modular/Tandem configurations, allow a minimum of 92” x 76” for operating space. See Figure 2. ” 89 92 ” ” 76 Figure 2 Figure 1 3. Unpack the carton containing the column (see steps 3A - 3I and Figures 3 - 8). A. Locate and open the Leg Press Column carton. B.
Cybex Modular Owner’s Manual 1 13 33 76 72 57 67 42 68 ITEM QTY PART NO. 1 13 33 42 57 67 68 72 76 2 2 2 2 2 2 2 2 3 08014 HN784000 HN704901 PU060201 JS38800 5301-310 5301-311 HC700430 JC782830 DESCRIPTION Pulley Assembly Hex Nut .50-13 Nylon Locknut .375-16 Bumper Split Lockwasher .500 Pulley Guard Stop BHSCS .375-16 x 2.50 SHCS .50-13 x 2.
Cybex Modular Owner’s Manual 73 75 65 61 ITEM QTY PART NO. 61 65 73 75 1 1 1 1 02106 4800-515 HS308300 JC620415 DESCRIPTION Half Weight Peg Weight Plate Decal Split Lockwasher .250 BHSCS .250-20 x .75 Figure 5 76 72 13 57 ITEM QTY PART NO. 1 72 33 13 76 57 Figure 6 2 2 2 3 3 2 08014 HC700430 HC704901 JC620415 JC782830 JS388300 DESCRIPTION Pulley Assembly BHSCS .375-16 x 2.50 Nylon Locknut .375-16 Hex Nut .500-13 SHCS .500-13 x 2.50 Split Lockwasher .
Cybex Modular Owner’s Manual F. Remove both SHCS .50013 x 2.50 #76), both split lockwashers (#57) and both guide rod collets (#60) securing guide rods (#69). Remove guide rods from column. 76 57 57 60 69 Figure 7 G. Locate the pulley mount (#59), three SHCS .500-13 x 2.50 (#76), three split lockwashers .500 (#57) and three hex nuts .500-13 (#13). H. Attach pulley mount (#59) to column as shown in Figure 8. Securely tighten hardware. Column 13 57 59 13 57 76 Figure 8 I.
Cybex Modular Owner’s Manual 4. Attach column to the appropriate configuration (see steps 4A - 4E, Figures 9 and 10). NOTE: For Free Standing configuration, see steps 4A - 4C then go to step 5. For Tandem configuration see step 4D then go to step 5. For Modular configurations see step 4E then to go step 5. A. Place base (#82A) in area where the station will be used. B. Remove the hardware from the base (#82A) as shown in Figure 9. ITEM 82A 82B 82C 82D 82E QTY PART NO.
Cybex Modular Owner’s Manual D. For the Tandem configuration, attach both columns to frame as shown in the Tandem Center Post & Dome Installation instruction sheet. E. For the Modular configuration, install angle braces onto each column. See the exploded-view diagram shown in the Modular Center Post Installation Instruction sheet 5. Install the Leg Press Assembly to the appropriate configuration (see steps 5A - 5F and Figures 11 - 13B). A. Locate the Leg Press assembly and hardware pack. B.
Cybex Modular Owner’s Manual C. Locate two BHSCS .50-13 x 1.25 (#37), two split lockwashers (#57), two hex nuts .50-13 (#13) and two hole plugs (#77). For the Free Standing configuration, also locate (from step 4B) one SHCS .50-13 x 3.25 (#82D), one split lockwasher .50 (#82E) and one hex nut .50-13 (#82B). D. Install the Leg Press Assembly to the column. See Figure 12 for Modular/Tandem configurations and Figures 13A and 13B for Free Standing configuration. E.
Cybex Modular Owner’s Manual F. For Modular configuration only, see step 4 of the Modular Center Post installation instructions, part number 55600. 6. Install weight stack (see steps 6A - 6M, Figures 14 and 15). A. Locate the half weight pin (#61), BHSCS .250-20 x .75 (#75) and split lockwasher (#73) from the column hardware pack shown in Figure 5. B. Install the half weight peg as shown in Figure 14. 73 75 61 Figure 14 C. Locate the top weight package and verify the contents. See Figure 15.
Cybex Modular Owner’s Manual D. Verify that you received the appropriate number of weight plates. E. Remove the two SHCS securing the guide rods. F. Carefully lean guide rods away from column. G. Remove guide rod collets and plastic caps. H. Wipe guide rods clean over entire length. Lubricate with light coating of medium weight automotive engine oil. I. Install each weight plate one at a time. J. Install top weight. K. Replace plastic caps and guide rod collets on guide rods. L.
Cybex Modular Owner’s Manual 7. Routing Cable - Modular/Tandem configuration only (see steps 7A - 7I, Figures 16 and 17). NOTE: For Free Standing configuration see step 8. A. Install upper assemblies to any stations within the Modular/Tandem configuration that contain upper assemblies. See the Modular and Tandem installation instructions. 33 72 1 B. Locate two pulleys (#1), two BHSCS .375-16 x 2.50 (#72) and two nylon locknuts .375-16 (#33). C.
Cybex Modular Owner’s Manual 8. Routing Cable - Free Standing configuration only (see steps 8A - 8J and Figures 18 - 22). A. Locate the back cover (#66), two pulleys (#1), two BHSCS .375-16 x 2.50 (#72), two nylon locknuts .375-16 (#33), two stop brackets (#68)/bumpers (#42) and two pulley guards (#67). B. Route cable through lower slot in back cover (#66) and place back cover onto back of column. See Figure 18. NOTE: Route cable through back cover onto back of column. Cable 66 Figure 18 C.
Cybex Modular Owner’s Manual D. Install lower pulley using one pulleys (#1), one BHSCS .375-16 x 2.50 (#72), one nylon locknut .375-16 (#33), two stop brackets (#68)/bumpers (#42) and two pulley guards (#67). See Figure 20. 1 42 33 68 67 67 42 72 68 Figure 20 E. Route cable downward to top plate. 12 F. Slide rubber boot (#12) onto cable end. See Figure 21. 8 G. Insert cable end into top weight and align cable fitting opening with opening in top weight for proper cable tension as shown in Figure 21.
Cybex Modular Owner’s Manual 9. Install Weight Plate Decal and Half Weight (see steps 9A - 9H, Figures 23 and 24). A. Locate the weight plate decals. B. Place weight plate decals on weight plates according to steps listed below and Figures 23 and 24. Figure 23 C. Slowly and carefully peel off back side of decal. NOTE: When peeling off back cover, make sure that the decals remain attached to the front sticker. Guide Rod D. Align holes in decal with appropriate holes in weight stack.
Cybex Modular Owner’s Manual B. Locate the back cushion (#6), seat cushion (#9), two SHCS. .375-16 x 1.25 and two FHSCS .375-16 x 1.00. C. Remove the SHCS and nylon locknut securing the cushion post. See Figure 26. Cushion Post Nylon Locknut SHCS Figure 26 D. Locate seat cushion bracket, back cushion (#6), seat cushion (#9), two FHSCS .375-16 x 1.00 (#50) and two SHCS .375-16 x 1.25 (#29). E. Install seat and back cushions as shown in Figure 27.
Cybex Modular Owner’s Manual F. Locate plastic insert (#41). G. Install cushion assembly onto frame. H. Secure cushion assembly using SHCS and hex nut (removed from step 10C). See Figure 27. I. Install plastic insert as shown in Figure 28. Nylon 41 Locknut SHCS Figure 28 11. Verify proper operation.
Cybex Modular Owner’s Manual 12. Verify warning decals are present and not damaged (see decals below and Figure 28). WARNING A Notify floor staff if plates are elevated or jammed to avoid injury.
Cybex Modular Owner’s Manual C C B A D A. B. C. D. DESCRIPTION Warning Decal ................... Caution Decal .................... Warning Decal ................... Caution Decal .................... PART NO.
Pulley Back Cushion Hex Nut .50-13 Seat Tube SHCS .375-16 x 1.25 Nylon Locknut .375-16 SHCS .375-16 x .625 BHSCS .50-13 x 1.25 Plastic Insert 1.50 Sq x 10-14 G FHSCS .375-16 x 1.00 Split Lockwasher .50 Column Pulley Mount Guide Rod Collet Half Weight Peg Spacer 3.00 Weight Cover Pulley Guard Stop Weight Rod .625 Dia. x 85.31 Instruction Modular Leg Press (not shown) Weight Select Pin Page 4-27 • For freestanding units only.
Cybex Modular Owner’s Manual 5362 - Modular/Tandem Configuration Page 4-28
Cybex Modular Owner’s Manual 5322 - Free Standing Configuration Page 4-29
Cybex Modular Owner’s Manual Cable Routing Page 4-30
Cybex Modular Owner’s Manual Modular Leg Extension/Leg Curl Assembly Instructions 5653 Modular/Tandem Configuration 5307 Free Standing Configuration TOOLS REQUIRED • • • • 5/32” Allen wrench 7/32” Allen wrench 5/16” Allen wrench 3/8” Allen wrench • • • • 9/16” Socket/wrench 3/4” Socket/wrench Rubber mallet Step ladder • Hammer • Utility knife • Automotive engine oil Unpacking NOTE: A minimum of two people will be required to assemble the Leg Extension/Leg Curl. 1.
Cybex Modular Owner’s Manual C. Carefully place shipping packages near area of installation. Minimum space required during operation. Minimum space required during operation. D. For Free Standing configurations, allow a minimum amount 88” x 76”. See Figure 1. 88 ” E. For Modular/Tandem configurations, allow a minimum of 88” x 67”. See Figure 2. 88 ” ” 76 ” 67 Figure 2 Figure 1 3. Unpack the carton containing the column (see steps 3A - 3F and Figures 3 - 7). 69 A.
Cybex Modular Owner’s Manual F. Remove both hardware packs from the carton and verify the contents of each. See Figures 5 - 7. NOTE: Figures 5 and 6 are for the Free Standing configuration. Figures 6 and 7 are for the Tandem/Modular configuration. 57 53 29 26 ITEM QTY PART NO. 26 29 53 57 1 3 1 4 DESCRIPTION HC702826 JC702824 5653-003 HN704901 SHCS .375-16 x 2.00 SHCS .375-16 x 1.75 Weight Stack Cable Nylon Locknut .375-16 Figure 5 82 84 73 67 ITEM QTY PART NO.
Cybex Modular Owner’s Manual 53 59 29 64 87 26 57 ITEM QTY PART NO. 26 29 53 57 59 64 87 1 3 1 4 4 4 4 HC702826 JC702824 5653-003 HC704901 JC702820 HN784000 JS388300 DESCRIPTION SHCS .375-16 x 2.00 SHCS .375-16 x 1.75 Weight Stack Cable Nylon Locknut .375-16 SHCS .50-13 x 1.25 Hex Nut .50-13 Split Lockwasher .
Cybex Modular Owner’s Manual 4. Attach column to the appropriate configuration (see steps 4A - 4F, Figures 8 and 9). NOTE: For Free Standing configuration, see steps 4A - 4C then go to step 5. For Tandem configuration see step 4D and 4E then go to step 5. For Modular configurations see step 4D and 4F then go to step 5. A. Place the base assembly (#65) in area where the station will be used. B. Remove the hardware from the base (#65A) as shown in Figure 8. ITEM 65 65A 65B 65C 65D 65E QTY PART NO.
Cybex Modular Owner’s Manual D. For Tandem and Modular configurations, locate four SHCS .50-13 x 1.25 (#59), four split lockwashers .50 (#87) and four hex nuts .50-13 (#64). See Figure 7 (hardware pack). E. For the Tandem configuration, using the hardware located in step 4D, attach both columns to frame as shown in the Tandem Center Post & Dome Installation instruction sheet.
Cybex Modular Owner’s Manual C. Locate two BHSCS .50-13 x 1.25 (#60), two split lockwashers .50 (#87), two hex nuts .50-13 (#64) and two hole plugs (#61). For the Free Standing configuration, also locate (from step 4B) one SHCS .50-13 x 3.25 (#65D), one split lockwasher .50 (#65E) and one hex nut .50-13 (#65B). D. Install the Leg Extension/Leg Curl Assembly to the column. See Figure 12 for Modular/Tandem configurations and Figures 12A and 12B for Free Standing configuration. E.
Cybex Modular Owner’s Manual F. For Modular configuration only, see step 4 of the Modular Center Post installation instructions, part number 55600. 6. Install weight stack (see steps 6A - 6O, Figures 13 - 15). A. Locate the half weight peg (#67), BHSCS .25-20 x .75 (#84) and split lockwasher (#82) from the column hardware pack shown in Figure 5. B. Install the half weight peg (#67) as shown in Figure 13. 82 84 67 Figure 13 C. Locate the top weight package and verify the contents. See Figure 14.
Cybex Modular Owner’s Manual D. Verify that you received 20 weight plates. E. Remove the two SHCS securing the guide rods. F. Carefully lean guide rods away from column. G. Remove guide rod collets and plastic caps. H. Wipe guide rods clean over entire length. Lubricate with light coating of medium weight automotive engine oil. I. Install each weight plate one at a time. NOTE: Do not install the second weight and top weight at this time. J. Locate the spring pin 10 mm x 90 mm black (#39). K.
Cybex Modular Owner’s Manual 7. Routing Cable (see steps 7A - 7J and Figure 16). A. Install upper assemblies to any stations within the Modular/Tandem configuration that contain upper assemblies. See the Modular and Tandem installation instructions. 57 29 B. Locate weight stack cable (#53), four pulleys (#1), pulley mount (#40), three SHCS .375-16 x 1.75 (#29), one SHCS .375-16 x 2.00 (#26) and four nylon locknuts .375-16 (#57) and one spiral pin (#38). C. Route cable to inside of column (#78).
Cybex Modular Owner’s Manual K. For Free Standing units, place back cover (#74) to column (#78) into position (bottom first) and secure using the BHSCS .375-16 x 2.00 (#69) that was removed from step 3C. See Figure 17.
Cybex Modular Owner’s Manual 8. Install Weight Plate Decal and Half Weight (see steps 9A - 9H, Figures 19 and 20). A. Locate the weight plate decals. B. Place weight plate decals on weight plates according to steps listed below and Figures 18 and 19. Figure 18 C. Slowly and carefully peel off back side of decal. NOTE: When peeling off back cover, make sure that the decals remain attached to the front sticker. Guide Rod D. Align holes in decal with appropriate holes in weight stack.
Cybex Modular Owner’s Manual B. Locate the back cushion (#36), seat cushion (#37), four cushions 4.00 Dia. x 7.00 L x .875 (#11), four plastic inserts (#33) and two SHCS .375-16 x 1.25 (#59). C. Install back cushion (#36) using two SHCS .375-16 x 1.25 (#59) as shown in Figure 21. D. Install seat cushion (#37) using two SHCS .375-16 x 3.00 (#27) secured into the frame. Remove the hex nut and washer then install each SHCS into the cushion. See Figure 21.
Cybex Modular Owner’s Manual 11. Verify proper operation. 12. Verify warning decals are present and not damaged (see decals below and Figure 22). WARNING A Notify floor staff if plates are elevated or jammed to avoid injury.
Cybex Modular Owner’s Manual D D C D B A E D E A. B. C. D. E. DESCRIPTION Warning Decal ................... Caution Decal .................... Warning Decal ................... Caution Decal .................... Caution Decal .................... PART NO.
Cybex Modular Owner’s Manual 5307/5653 - Leg Extension/Leg Curl Station ITEM QTY PART NO. 1 26 27 29 36 37 38 39 40 53 57 58 59 60 61 62 63 63A 63B 63C 63D 63E 63F 63G 3 2 2 3 1 1 1 1 1 1 3 2 4 2 2 20 1 2 1 1 1 1 2 1 08014 HC702826 HC702834 JC702824 4800-021 4800-015 HP286819 8640-330 02120 5653-003 HN704901 HN784900 JC782820 JC780420 PN660201 4000C062 4700-010 4700-019 4700M005 4700-307 4700M004 5310P044 BR030206 C-ZA000200 DESCRIPTION ITEM QTY PART NO. DESCRIPTION Pulley SHCS .375-16 x 2.00 SHCS .
Cybex Modular Owner’s Manual Tandem/Modular Configuration Free Standing Configuration Page 4-47
Cybex Modular Owner’s Manual Cable Routing Page 4-48
Cybex Modular Owner’s Manual Chapter 5 - Maintenance All preventive maintenance activities must be performed on a regular basis. Performing routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex Strength Systems equipment. NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording.
Cybex Modular Owner’s Manual More Difficult Stains • Dampen a soft white cloth with a solution of household bleach (sodium hypochlorite), 10% bleach, 90% water. Rub gently. Rinse with a water dampened cloth to remove bleach concentration. • The same procedure can be used with full strength household bleach, if necessary. • Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes. Rinse with a water dampened cloth to remove any remaining bleach concentration.
Cybex Modular Owner’s Manual 4. Guidelines for cleaning front panel: • Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing. • Follow up the application with warm water rinse. • Don’t use abrasives or high alkaline cleaners. • Don’t leave cleaners on for long periods, wash immediately. • Don’t apply cleaners in direct sunlight or at elevated temperatures. • Don’t use scrapers, squeegees or razors. • Don’t clean with gasoline.
Cybex Modular Owner’s Manual Weekly Procedures 1. Check all nuts and bolts for looseness. Tighten as required. 2. Inspect all belts (entire length) for any non-uniformity and wear.
Cybex Modular Owner’s Manual 3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends in the cable and attachment points. Replace all worn cables immediately. The following conditions may indicate a worn cable: • A tear or crack in the cable sheath that exposes the cable. See Figure 1 Figure 1 • A kink in the cable. See Figure 2. Figure 2 • A curled sheath.
Cybex Modular Owner’s Manual 4. Inspect bars and handles for wear, paying particular attention to tab area connecting points. Replace all worn handles immediately. 5. Inspect snap links for proper latching (indicates wear). Replace all worn snap links immediately. 6. Inspect all labeling for readability. This includes instructional placards, warning and caution decals. Replace all worn labeling immediately. 7. Inspect all weight stacks for proper alignment and operation.
Cybex Modular Owner’s Manual 6 - Assembly and Service Please refer to the next several pages for parts lists, exploded-view diagrams and cable routing diagrams. NOTE: All inspections and repairs must be performed by trained service personnel only. Cybex will void warranty if non-Cybex replacement parts are used.
Cybex Modular Owner’s Manual This page intentionally left blank Page 6-2
MODULAR CENTER POST 5600 ASSEMBLY & PARTS Angle Brace Center Post Cross Brace Perforated Panel Column 7’ 6” 1’ 1”
5600 - Modular Center Post ITEM 1 2 3 4 5 6 7 8 9 10 11 QTY 1 2 18 2 18 8 4 16 4 24 1 PART NO. 01543 01544 HN784000 JC782838 JS388300 01062 02215 JC782834 02214 HT552510 01547 DESCRIPTION Upright Tube (Center Post) Cross Brace Hex Nut .50-13 SHCS .50-13 x 3.50 Split Lockwasher .50 Angle Brace Magnetic Edge Guard (RH) SHCS .50-13 x 3.00 Magnetic Edge Guard (LH) Self Tapping Phillips Screw 6-20 x .375 Modular Dome Cover Assembly Notes NOTE: (1) Two people will be required to assemble center post.
NOTE: The letters in the exploded-view diagram refer to the installation of perforated panels. Installation of Panels A. Place hook over edge of column. B. Place magnetic edge strip against column.
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TANDEM CENTER POST & DOME 5629 ASSEMBLY & PARTS Dome Column 1’ 1” 7’ 6” Perforated Panel Magnetic Edge Guard, Right Hand Stabilizer Column
5629 - Tandem Center Post & Dome ITEM QTY PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 1 2 8 4 14 14 2 2 21 1 2 6 01779 01778 JC782834 JC780417 JS388300 HN784000 02216 02217 HT552510 01776 PP080202 HS387700 Frame Stabilizing Base SHCS .50-13 x 3.00 BHSCS .50-13 x 1.00 Split Lockwasher .50 Hex Nut .50-13 Right Hand Magnetic Edge Guard Left Hand Magnetic Edge Guard Self-Tapping Phillips Screw 6-20 x .375 Dome Plastic Insert Washer .50 Assembly Notes 1.
NOTE: The letters in the exploded-view diagram refer to the installation of perforated panels. Installation of Panels A. Slide hook located on lower left side of perforated panel into inside edge of column.. B. Place hook over edge of column. C. Place magnetic edge strip against column.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc.
MODULAR LAT PULLDOWN 5601 ASSEMBLY & PARTS C D I J E Q A B P M O K H G F N R NOTE: See exploded-view diagram for item: L. DESCRIPTION Handle Subassembly......... Foam Grip.......................... Pulldown Bar...................... Foam Grip.......................... Snap Link........................... Seat Cushion ..................... Thigh Cushion and Wear Cover (item H).................... H. Wear Cover ........................ A. B. C. D. E. F. G. PART NO.
5601 - Lat Pulldown • • • • ITEM QTY PART NO.
NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
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MODULAR TRICEP PRESSDOWN 5603 ASSEMBLY & PARTS B, C H G N E M B, D A J L F I K O A. B. C. D. E. F. G. H. DESCRIPTION PART NO. Back Cushion .................... Foam Grip.......................... Straight Handle.................. Cambered Handle ............. Snap Link........................... Weight Selector Pin ........... Placard Decal..................... Cable Subassembly........... 4106S055-0 4055M028 02203 51013 GQ000206 5310P044 01114 01113 Upholstery Hardware Pack....5460S014 I. J.
5603 - Tricep Pressdown ITEM QTY PART NO. DESCRIPTION Pulley Mount Pulley Assembly Pulley Spacer Pulley Center Hex Nut .500-13 BHSC .375-16 x .625 SHCS .50-13 x 3.50 Split Lockwasher .50 Plastic Insert Scuff Plate Plastic Fastener Guide Rod Collet Weight Stack Guide Rod Spring .70 ID x 1.22 OD X 2.07 L SHCS .50-13 x 2.50 Hole Plug Plastic Cap .625 ID x .68 OD Flange Bearing Top Weight Assembly Retaining Ring Spiral Pin Rubber Cap Stack Weight 3 x 12 Washer .375 BHSCS .375-16 x 1.25 Stabilizer Hex Nut .
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc.
MODULAR 45o BACK EXTENSION 5608 ASSEMBLY & PARTS B A C D DESCRIPTION PART NO. E DESCRIPTION PART NO. A. Wear Cover ........................ 5410S024-0 C. Foam Grip.......................... 4045M079 B. Cushion With Wear D. Non-Slip Fabric.................. 02185 Cover (Item A).................... 01214 E. Serial Number Decal Upholstery Hardware Pack........
5608 - 45o Back Extension ITEM QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 1 1 1 2 2 2 2 2 2 1 2 2 2 2 2 1 1 1 2 PART NO. DESCRIPTION 01206 01209 4000M218 5410P007 JC702832 HN704000 HN784000 HS348300 JC780417 JS388300 PP090210 HS347600 JC700422 01214 02185 4045M079 5410-302 PP460200 BS070201 5410S024-0 Frame Pad Plate Detent Pin Adjusting Tube SHCS .375-16 x 2.75 Hex Nut .375-16 Hex Nut .50-13 Split Lockwasher .375 BHSCS .50-13 x 1.00 Split Lockwasher .50 Plastic Insert 2.00 Sq Washer .
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc.
MODULAR BENT LEG ABDOMINAL BOARD 5610 ASSEMBLY & PARTS G D E F B C A I H J DESCRIPTION A. Back Cushion..................... B Contour Cushion With Wear Cover (Item C)........... C. Wear Cover ........................ D. Sling Cushion With Wear Cover (Item E)........... PART NO. DESCRIPTION PART NO. 01286 Wear Cover ........................ Foam Grip.......................... Rubber Grip ....................... Cable Subassembly........... Serial Number Decal T-Handle ............................
5610 - Bent Leg Abdominal Board ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 QTY PART NO.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 • www.cybexinternational.com • Techhelp@cybexintl.com Copyright © 2002 CYBEX International, Inc.
MODULAR BLANK 5624 ASSEMBLY & PARTS
5624 - Blank ITEM QTY PART NO. DESCRIPTION 1 1 PN660201 Hole Plug Assembly Notes 1. Keep all shipping packages near area of installation. Standard items include: • Blank Column Assembly - 5624-9x 2. Follow assembly guidelines listed on the 5600 Modular Center Post Assembly & Parts instruction sheet, part number 55600. NOTE: This machine shipped with an Owner’s Manual. Additional copies can be obtained by contacting your dealer or a Cybex Representative at 1-888-462-9239.
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MODULAR LEG RAISE CHAIR 5645 ASSEMBLY & PARTS E F G H A B C D A. B. C. D. E. DESCRIPTION PART NO. Foam Grip.......................... Foam Grip.......................... Non-Slip Fabric.................. Serial Number Decal Back Cushion With Wear Cover (Item F)........... 4050M025 4055M028 4000M197 4800-011 Upholstery Hardware Pack ...... 5525-003 DESCRIPTION PART NO. F. Wear Cover ........................ 4111S060-0 G. Arm Cushion With Wear Cover (Item H) .......... 5530-003-0 H. Wear Cover .
5645 - Leg Raise Chair ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 QTY 1 2 2 2 2 2 4 1 2 2 1 2 2 2 PART NO. DESCRIPTION 02482 HN784000 JC780417 JS388300 PP090210 HC700417 JC700434 4800-011 5530-003-0 5530-311-0 4111S060-0 4050M025 4055M028 4000M197 Leg Raise Chair Frame Hex Nut .50-13 BHSCS .50-13 x 1.00 Lockwasher .50 Plastic Insert 2.00 Sq X 10-14G BHSCS .375-16 x 1.00 BHSCS .375-16 x 3.00 Back Cushion Arm Cushion Wear Cover Wear Cover Foam Grip 6.00 Foam Grip 8.00 Non-Slip Fabric Assembly Notes 1.
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CABLE COLUMN 5605 ASSEMBLY & PARTS See reverse side for bill of materials.
5605 - Cable Column ITEM QTY PART NO.
5605 A. B. C. D. E. F. G. H. I. J. Q Placard Decal .................... Snap Link........................... Handle Subassembly......... Ballet Bar ........................... Foam Grip.......................... Weight Selector Pin ........... Caution Decal .................... Cable Subassembly........... Serial Number Decal Handle Subassembly......... DESCRIPTION N M K B 5310S040 01159 GQ000206 01702 5315-307 5208M046 5310P044 4000Y316 5315S028 PART NO. O L J K. L. M. N. O. P. Q. R. S. T.
CABLE COLUMN 5633 ASSEMBLY & PARTS Assembly Notes 1. Keep all shipping packages near area of installation. Standard items include: • • • • • • Shipping box for Column - 5605-9x Handrail - 5315-50 Top Weight Package - 01475 Weight Pack 1 (3 x 12, black) - 4700S110 Upper Boom - 5315K002 Lower Boom - 5315K003 NOTE: x denotes specific color. 2. Follow assembly guidelines listed on the 5600 Modular Center Post Assembly & Parts instruction sheet. Also refer to the steps listed below.
5633 - Cable Column QTY PART NO.
5633 A. B. C. D. E. F. G. H. I. J. K. L. M. N. R Y Placard Decal..................... Snap Link........................... Handle Subassembly......... Ballet Bar ........................... Foam Grip.......................... Weight Selector Pin ........... Caution Decal .................... Cable Subassembly........... Serial Number Decal Handle Subassembly......... Warning Decal.................... Foam Grip.......................... Straight Handle.................. Ankle Strap ......................
CABLE COLUMN 5315 (WITHOUT BOOMS) AND 5316 (WITH BOOMS) ASSEMBLY & PARTS
5315 - Cable Column without Booms & 5316 - Cable Column with Booms ITEM QTY PART NO.
Assembly Notes 1. Keep all shipping packages near area of installation. Standard items include: • Cable Column Assembly - 5315A001-9x • Cable Column Package - 5315-50 • Cable Column Upper Arm Kit - 5315K002 (if applicable) • Cable Column Lower Arm Kit - 5315K003 (if applicable) • Top Weight Package (15-3 x 12, black) -01475 • Weight Pack 1 (3 x 12, black) - 4700S110 NOTE: x denotes specific color. NOTE: Refer to the exploded-view assembly diagram when performing steps listed below. 2.
A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. W Placard Decal .................... Snap Link .......................... Handle Subassembly......... Ballet Bar ........................... Foam Grip.......................... Weight Selector Pin ........... Caution Decal .................... Cable Subassembly........... Serial Number Decal Handle Subassembly......... Foam Grip.......................... Foam Grip.......................... Straight Handle.................. Ankle Strap ........................
5611 - Assist Chin Up/Dip ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 ••29 ••30 31 32 33 ••34 35 36 37 38 • 39 • 40 QTY 1 1 1 1 2 1 4 2 1 2 2 4 2 2 2 2 2 2 2 1 1 2 13 2 15 1 6 1 2 2 1 1 1 19 4 2 4 1 1 1 PART NO.
5611 A. B. C. D. E. F. C B C B G I K L J E Foam Grip.......................... Foam Grip.......................... Non-Slip Fabric.................. Cable Subassembly........... Placard Decal .................... Weight Selector Pin ........... DESCRIPTION A PR400201 4055M028 01186 01187 01302 5310P044 PART NO. G. H. I. J. K. L. Serial Number Decal Caution Decal .................... Warning Decal.................... General Warning Decal...... Weight Plate Decal ............ Rubber Grip ...
5345 - Single Station Dip/Chin ITEM QTY PART NO.
5345 A. B. C. D. E. E. E. F. Non-slip Fabric .................. Placard Decal..................... Caution Decal .................... Foam Grip.......................... Cybex Decal Wht/Plm ....... Cybex Decal Blk/Plm......... Cybex Decal Wht/Wht ....... Cable Subassembly........... DESCRIPTION A A D J K B 01186 01302 4000Y316 4055M028 3900-378 3900-391 3900-419 5345-002 PART NO. G C H D ASSEMBLY & PARTS G. H. I. J. K. L. M. Rubber Grip ....................... Warning Decal..................
MODULAR SHOULDER PRESS 5639 ASSEMBLY & PARTS
5639 - Shoulder Press ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 QTY PART NO.
5639 E C N I J Caution Decal .................... Half Weight ........................ Weight Selector Pin ........... Warning Decal.................... Vortex Decal ...................... General Warning Decal...... Weight Plate Decal ............ DESCRIPTION 4000Y316 4301C096 5310P044 02521 3900-426 4800-381 4800-515 PART NO. NOTE: See exploded-view diagram for items: G and H (# 58). F H. I. J. 4025S038-0 K. 4000S118-0 L. 5520S008-0 M. 02254 N. 02255 PR400200 PART NO.
MODULAR CHEST PRESS 5640 ASSEMBLY & PARTS Assembly Notes 1. Keep all shipping packages near area of installation. Standard shipping items include: • Chest Press Column Assembly - 5640-9x • Chest Press Seat Package - 5640-50 • Chest Press Arm Package 5640-51 • Chest Press Cushion Box Assembly 4015A083-0 • Top Weight Package (20-4 x 12, black) - 4700-010 • Weight Pack 1 (4 x 12, black) - 4700S040 • Weight Pack 2 (4 x 12, black) - 4700S043 NOTE: x denotes specific color 2.
5640 - Chest Press ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 QTY PART NO.
5640 E K M B H G A ASSEMBLY & PARTS G. H. I. 4025S038-0 J. 4000S118-0 K. 5520S008-0 L. PR400200 M. 02320 5310P044 PART NO. Caution Decal .................... Half Weight ........................ Cable Subassembly........... Serial Number Decal Warning Decal.................... General Warning Decal...... Weight Plate Decal............. DESCRIPTION 02521 4605-381 4800-515 4000Y316 C-ZA000200 4116S072 PART NO. NOTE: See exploded-view diagram for item J. Upholstery Hardware Pack ......
5641 - Tricep Extension ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 QTY PART NO.
5641 M 02323 5310P044 4000Y316 PART NO. L J DESCRIPTION 02521 3900-426 4800-381 4800-515 405UB051 02203 4055M028 GQ000206 02315 PART NO. NOTE: See exploded-view diagram for item N. G B I. Lap Belt (Connector Half)................. J. Cambered Handle.............. K. Foam Grip.......................... 02329-0 L. Snap Link........................... 01458 M. Cable Subassembly........... 4015S073-0 N. Serial Number Decal 4301C096 O. Warning Decal.................... 405UB050 P. Vortex Decal .....
5644 - Arm Curl ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 QTY PART NO. DESCRIPTION 4 1 2 01066 02489 02490 1 3 6 3 6 5 2 2 2 5460P022 GP000000 GP000004 GP000203 HC700414 HN784000 HS387700 JC780417 JC780420 6 1 JS388300 PP090200 Plastic Fastener Frame Bumper Removed Cushion Mount Pulley Assembly 4.50 Pulley Spacer Pulley Center BHSCS .375-16 x .625 Hex Nut .50-13 Washer SAE .
5644 DESCRIPTION J P I. J. K. L. 01216 M. 5460S013-0 N. 4800-024 O. 4301C096 P. 02199 02493 5310P044 4000Y316 PART NO. Upholstery Hardware Pack ...... 5460S014 Placard Decal..................... Weight Selector Pin ........... Caution Decal .................... Arm Cushion With Wear Cover (Item E)........... E. Wear Cover ........................ F. Seat Cushion ..................... G. Half Weight ........................ H. Handle Subassembly......... A. B. C. D.
5302 and 5651 - Low Row ITEM 1 2 3 4 5 6 7 8 9 •10 11 12 13 •14 •15 •16 •17 18 19 20 21 22 •23 •24 25 26 27 28 29 29 29 30 31 32 33 34 35 36 37 •38 39 40 •41 42 43 •44 •45 46 47 48 49 50 51 •52 QTY 1 1 2 2 2 2 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 19 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 4 12 2 2 4 4 5 1 13 2 4 1 1 2 4 PART NO. DESCRIPTION 01247 Pulley Mount 4800-250 Top Weight Assembly 4700-019 Brg Flg .62 x .92 x 1.50 L BR030206 Retaining Ring 01439 Weight Rod .625 Dia. x 65.
A. B. C. D. E. F. G. G. G. A O N L D E H F I K 4106S055-0 5310P044 C-ZA00200 5651-002 02521 3900-426 3900-378 3900-391 3900-419 PART NO. H. I. J. K. L. M. N. O. P. J C B GQ000206 8610-206 51081 4000Y316 4800-381 4800-515 5651-598 8630-321 PART NO. ASSEMBLY & PARTS Caution Decal .................... Warning Decal ................... Weight Plate Decal ............ Placard Decal..................... Non-Slip............................. Serial Number Decal Snap Link........................
MODULAR PRESSING STATION 5647 AND 5306 ASSEMBLY & PARTS
5647 - Modular Pressing Station & 5306 - Free Standing Pressing Station ITEM QTY PART NO.
Assembly Notes 1. Keep all shipping packages near area of installation. Standard items incude: • Pressing Station Column Assembly - 5647-9x (Modular) or 5305-001-9x (Free Standing) • Pressing Station Package - 5305-50 • Bench Subassembly - 4000-003-96 • Cushion Box Assembly - 4000-005-00 • Top Weight Package - 4700-010 (20-4x12 black) OR 4700-015 (20-3x12 black) • Weight Pack 1 - 4700S040 (black) 4700S067 (Weight Pack 1) • Weight Pack 2 - 4700S043 (black) 4700S043 (Weight Pack 2) 2.
A. B. C. D. E. F. G. Hand Grip .......................... Caution Decal .................... Cable Subassembly........... Caution Decal .................... Vortex Decal ...................... Warning Decal ................... Placard Decal..................... DESCRIPTION 08301 4000Y316 5305-002 02521 3900-426 4800-381 5305-598 PART NO. NOTE: See exploded-view diagram for items: I, and J (#66). A Product No. 5306 - Free Standing 5647 AND 5306 H. I. J. J. J. K. B D Weight Selector Pin ...........
CABLE CROSSOVER 5311, 5648, 5649 AND 5650 ASSEMBLY & PARTS Assembly Notes (5311, 5648, 5649 and 5650) 9. Install right handle (item #34) and left handle (item #33). 1. Install unit in area where it will be used. Keep all shipping packages near area of installation.
5311, 5648, 5649 and 5650 - Cable Crossover ITEM • • • • 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 A 42 B 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 QTY PART NO.
G E A B F NOTE: Be sure cable is routed between the two pins.
A. B. C. C. C. D. E. F. G. H. M J Q P M I L B A H O G E D Half Weight ........................ Foam Grip.......................... Cybex Decal Wht/Plm ....... Cybex Decal Blk/Plm......... Cybex Decal Wht/Wht ....... Placard Decal..................... Warning Decal ................... Serial Number Decal Vortex Decal....................... Caution Decal .................... 3900-426 02521 C-ZA00200 4800-700 3900-378 3900-391 3900-419 5649-598 4800-381 PART NO.
MODULAR SEATED LEG PRESS 5652 AND 5322 ASSEMBLY & PARTS Modular Configuration
5652 - Modular Seated Leg Press & 5322 - Free Standing Seated Leg Press ITEM QTY PART NO.
Cable Routing Detail Free Standing C onfiguration
A. B. C. C. C. D. Back Cushion................ Seat Cushion................. Cybex Decal Wht/Wht... Cybex Decal Blk/Plm .... Cybex Decal Wht/Plm... Caution Decal................ DESCRIPTION 4106S055-0 4800-026 3900-378 3900-391 3900-419 02521 PART NO. Product No. 5322 - Freestanding 5652 AND 5322 E. F. G. H. I. J. Caution Decal................ Warning Decal ............... Placard Decal ................ Adjustment Decal.......... Serial Number Decal ..... Grip................................
MODULAR LEG EXTENSION/LEG CURL 5653 AND 5307 ASSEMBLY & PARTS Modular Configuration
5653 - Modular Leg Extension/Leg Curl & 5307 - Free Standing Leg Extension/Leg Curl ITEM QTY PART NO.
Cable Routing Detail Free Standing Configuration
A. B. C. C. C. D. E. Back Cushion................ Seat Cushion................. Cybex Decal Wht/Wht... Cybex Decal Blk/Plm .... Cybex Decal Wht/Plm... Caution Decal................ Caution Decal................ DESCRIPTION G G 4800-021 4800-074 3900-378 3900-391 3900-419 02521 4000Y316 PART NO. B H Product No. 5307 - Freestanding 5653 AND 5307 L F. G. H. I. J. K. L. L A K D J Warning Decal ............... Caution Decal................ Caution Decal................ Placard Decal ............
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