Operation & Maintenance 2100 Series Fire Rescue Saw Model CE2165RS • Model CE2171RS MULTI-CUT ® FIRE RESCUE SAWS UL ®
1/ CUTTERS EDGE FIRE RESCUE SAWS Your Cutters Edge Shipping Carton Should Include the Following: (A) (G) (J) (H) (B) (L) (C) (K) (D, E, F) (A) Cutters Edge Fire Rescue Saw (B) Warranty card (C) Cutters Edge Fire Rescue Saw Operations Manual (D) Chainsaw Operators Manual (E) Chainsaw Safety Manual (F) Illustrated Parts List (G) Cutters Edge Bar & Chain Oil (H) 8 oz.
CUTTERS EDGE FIRE RESCUE SAWS/2 Operation & Maintenance Table of Contents Introduction ................................................................... 3 Kickback Warning ........................................................... 3 Visual Description ........................................................... 4 Part One Familiarization of Operation .............................................. 5 Installing Bar and Chain ................................................... 6 Starting ..................
3/ CUTTERS EDGE FIRE RESCUE SAWS Introduction VENTILATION: Cutters Edge Fire Rescue Saws are designed and built exclusively for use by trained firefighters. Although Cutters Edge Fire Rescue Saws are essentially modified chainsaws their use and applications differ substantially. This manual is provided to assist you in learning the safe and proper set-up, start-up and maintenance of your new Cutters Edge Fire Rescue Saw.
CUTTERS EDGE FIRE RESCUE SAWS/4 The Cutters Edge Fire Rescue Saw Cutters Edge Fire Rescue Saws are shipped fully assembled. The 12”, 16” and 20” RS Models come with a protective scabbard covering the BULLET® CHAIN. The GUARD/DEPTH GAUGE® on the D6 and D8 Models covers the BULLET® CHAIN so a scabbard is not included on these models. 1 9 8 Familiarize yourself with various components and parts of the saw. 4 7 1. 2. 3. 4. 5. 6. 7. 2 10 3 11 6 5 8. 9. 10.
5/ CUTTERS EDGE FIRE RESCUE SAWS Part One: FAMILIARIZATION OF OPERATION THE CHAIN BRAKE The chain brake is designed to stop the rotation of the chain in less than one-twentieth of a second. If kickback should occur, the violent reverse action will actuate the inertia chain brake (same principle as a car seatbelt) or drive the chain brake handle back into the operator’s hand, engaging the chain brake and stopping the movement of the chain. 1. 3. 2. Fig. 1. The chain brake has three positions: Fig. 1.
CUTTERS EDGE FIRE RESCUE SAWS/6 REMOVAL AND REINSTALLATION OF THE GUIDE BAR AND CHAIN REMOVE CLUTCH COVER Using the scrench tool loosen the two clutch cover bar mount nuts Shown in Fig. 4. Fig. 4. Clutch Cover Bar Mount Nuts Remove Chain and Guide Bar from the saw. TO REINSTALL CHAIN AND GUIDE BAR To mount the guide bar, slide the guide bar onto the two bar mount studs. See Fig. 5.
7/ CUTTERS EDGE FIRE RESCUE SAWS ADJUSTING THE CHAIN TENSION Wearing gloves or using a rag to protect your hand, pull up on the tip of the guide bar. While holding up the guide bar tip, tighten the chain tension adjustment screw (Fig. 6 on page 6) by turning it clockwise. While still holding up the bar tip, tighten the two clutch cover nuts (Fig. 8). Holding up the tip of the bar takes out any slack between the bar mounting slot and the two mounting studs.
CUTTERS EDGE FIRE RESCUE SAWS/8 FILLING THE TANKS Lay the saw on its side and remove the fuel tank cap (Fig. 11). Fill with a fresh mixture of high octane leaded or unleaded gasoline and Cutters Edge Synthetic 2-Cycle Oil or a high quality twocycle oil. Replace the fuel cap. Please note that each time you fill up or top off the fuel tank, always top off the bar and chain oil tank.
9/ CUTTERS EDGE FIRE RESCUE SAWS THE MOMENTARY CONTACT SWITCH Before starting the saw, you should know how to stop it. The Cutters Edge Fire Rescue Saw is equipped with a momentary contact switch that is always in the “on” position (Fig 12). To stop the saw, push and hold the momentary contact switch to the right. This kills the saw. When released, the switch will snap back into the “on” position automatically.
CUTTERS EDGE FIRE RESCUE SAWS/10 WARM START (Engine still warm from previous use) (1) Pull starter handle until saw starts. NOTE You must depress the safety lock on top of the handle (Figs. 14 & 15) to be able to engage the trigger. The trigger will not function without depressing the safety lock. Fig. 14 Safety Lock RUNNING-IN THE CHAIN Running-in the chain stretches and fully lubricates the chain for optimum longevity and performance.
11/ CUTTERS EDGE FIRE RESCUE SAWS BREAKING IN THE ENGINE Proper breaking in of the engine is a crucial step in the set-up of your saw. This procedure allows the cylinder to coat with WARNING! oil and seat the piston ring properly. If you skip this procedure and run the saw at full throttle, severe damage to the engine can occur.
CUTTERS EDGE FIRE RESCUE SAWS/12 CUTTERS EDGE® D-6 & D-8 TOOL-LESS GUARD/DEPTH GAUGE® Installation, Operation & Maintenance (2) Inner Section (1) Outer Section (5) Safety Lanyard (4) Safety Pin (3) Adjusting Knob with Washer Fig. 17.
13/ CUTTERS EDGE FIRE RESCUE SAWS Installing The Tool-Less Guard/Depth Gauge® The Inner Section Place the inner section over the chain and guide bar, sliding the mounting slots (A) onto the locking key (B) and mounting bolt (C) on the guard deflector. Push down to lock in place. (Fig. 18 & 19). (B) (A) (C) Fig. 18. Slide mounting slots (A) onto locking key (B) and bolt (C) The Guard/Depth Gauge Outer Section With Lanyard and Quick Release Safety Pin (Fig.
CUTTERS EDGE FIRE RESCUE SAWS/14 Operation of the Tool-Less Guard/Depth Gauge® (Fig. 21) To adjust the Guard/Depth Gauge, if the saw is running, first set the saw’s chain brake. Loosen the adjusting knob and slide the outer section to the desired setting. Retighten the adjusting knob and release the chain brake. IMPORTANT: In its fully extended position, the Guard/Depth Gauge completely covers the cutting chain.
15/ CUTTERS EDGE FIRE RESCUE SAWS Part Two: MAINTENANCE After each use, your Cutters Edge Fire Rescue Saw should be cleaned and inspected. We recommend you develop a departmental standard operation procedure (SOP) for periodic inspection, testing and maintenance of your Fire Rescue Saw. WARNING! Failure to clean the saw after each use can lead to a loss of performance, engine failure and premature wear. Fig. 24. Thoroughly clean the clutch cover CLEANING Remove the clutch cover.
CUTTERS EDGE FIRE RESCUE SAWS/16 THE GUIDE BAR Remove the guide bar and wipe debris from it. Clean out the chain groove using a bar cleaning tool or a putty knife (Fig. 27). If there is excess tar or debris buildup on the bar, clean it off with solvent. Fig. 27. Cleaning bar groove It is also important to thoroughly clean the oil holes on both sides of the guide bar. (Fig. 28 ) After cleaning the bar, lubricate the bearings in the sprocketnose (Fig.
17/ CUTTERS EDGE FIRE RESCUE SAWS THE POWER HEAD Inspect and clean the power head. (Fig. 31) Wipe all debris and foreign matter from the power head, making sure to clean carefully around the clutch. Make sure the oil slot on the power head is clear and open. Use a bar cleaning tool or a small screwdriver to remove any debris from this slot. (Fig. 32) THE AIR FILTERS Remove the foam pre-wrap air filter from the saw (Fig. 33). Wash the pre-wrap with soapy water, rinse with clean water and squeeze dry. Fig.
CUTTERS EDGE FIRE RESCUE SAWS/18 CLEANING THE COOLING FINS ON THE CYLINDER Remove the carburetor compartment cover by first opening the two carburetor compartment latches (1 & 2) and remove the top of the compartment that includes the main filter. Next, loosen the two screws; A & B. Then loosen the one cylinder head cover screw, C. (Fig. 35) (C) (1) (2) (B) (A) Remove the cylinder head cover. Check the cooling fins (Fig. 36) for excess buildup of tar and debris.
19/ CUTTERS EDGE FIRE RESCUE SAWS IMPORTANT! THINK!... IS WHAT I AM ABOUT TO DO SAFE? Read and follow all instructions for the proper setup, operation and maintenance of your Cutters Edge Fire Rescue Saw. Be alert while using your saw, and always strictly observe all safety procedures. Cutters Edge Fire Rescue Saws are designed specifically for fire department use and are exceptional tools. However, as with all tools, they have their limitations.
CUTTERS EDGE FIRE RESCUE SAWS/20 CUTTERS EDGE FIRE RESCUE SAW SPECIFICATIONS..MODEL #CE-2165-RS ENGINE TYPE: Single-cylinder 2-cycle, with loop scavenging DISPLACEMENT: 4.0 cu. in. (65.1cc) BORE: 1.89 in. (48mm) STROKE: 1.4 in (36mm) COMPRESSION RATIO: 9.
21/CUTTERS EDGE FIRE RESCUE SAWS CUTTERS EDGE FIRE RESCUE SAW SPECIFICATIONS..MODEL #CE-2171-RS ENGINE TYPE: DISPLACEMENT: BORE: STROKE: COMPRESSION RATIO: BEARINGS: Single-cylinder 2-cycle, with loop scavenging 4.3 cu.in. (70.7cc) 1.97 in. (50mm) 1.4 in (36mm) 10.
CUTTERS EDGE FIRE RESCUE SAWS/22 CUTTERS EDGE LIMITED WARRANTY Effective 7-1-92 As Limited Below, Edge Industries, Inc., warrant to the original retail purchaser that this Cutters Edge Saw is free from defects in materials and workmanship and agree to repair and/or replace any defective saw part or component free of charge as follows: 1. Parts other than electronic ignition parts At no cost to the original retail purchaser, Edge Industries, Inc.
Division of Edge Industries, Inc. Cutters Edge Offices P.O. Box 846 3855 23rd Street Baker City, Oregon 97814 Telephone: 541-524-9999 Fax: 541-524-9996 Email info@cuttersedge.com East Coast Service Center Eastern Fire Equipment Services 326 Pleasant View Rd. New Cumberland, PA 17070 Tel: 717-412-7746 Email: office@efesinc.com www.cuttersedge.
