Owner’s Guide 624263 ISSUED OCTOBER 2011
WELCOME Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehicles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illustrated.
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OWNER’S GUIDE 48 V ELECTRIC POWERED LOW-SPEED VEHICLE LSV 800 STARTING MODEL YEAR 2012 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death.
FOREWORD Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty. Failure to properly maintain batteries may void the warranty.
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SECTION PAGE NO. SAFETY............................................................................................................................................................................... 1-1 GENERAL SPECIFICATIONS......................................................................................................................
TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SAFETY................................................................................................................................................................. 1-3 NOTICES, CAUTIONS, WARNINGS, AND DANGERS......................................................................................... 1-3 GENERAL ..........................
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SAFETY 1 For any questions on material contained in this manual, contact an authorized representative for clarification. Read and understand all labels located on the vehicle. Always replace any damaged or missing labels. On steep hills it is possible for vehicles to coast at greater speeds.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. GENERAL OPERATION 1 Read the following warnings before attempting to operate the vehicle. To prevent personal injury or death, observe the following: When vehicle is to be left unattended, turn key to OFF position AND REMOVE KEY. Drive vehicle only as fast as terrain and safety considerations allow. Consider the terrain and traffic conditions.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SEAT BELTS 1 Always operate the vehicle with seat belts properly fastened. Be certain the seat belts are latched securely and are free from twists. Position the shoulder belt across the top of the shoulder. Do not place the shoulder belt under an arm. Loose fitting safety belts significantly reduce protection.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 LABELS AND PICTOGRAMS Failure to follow these instructions could result in DEATH or SERIOUS INJURY 610793 As PERMITTED BY LAW: Vehicle may be driven on public roads. Drivers must possess a valid drivers license in accordance with state law.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 1 LOW SPEED VEHICLE DISCLOSURE OPERATING INSTRUCTIONS THIS VEHICLE IS CLASSIFIED AS A LOW SPEED VEHICLE AVOID TIP OVERS BEFORE OPERATING: READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit www.ezgo.com for a replacement manual. This vehicle is equipped for personal use in most communities.
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. LSV 800 Vehicle Specifications ...................................................................................................................................... 2 - 3 LSV 800 Vehicle Dimensions .............................................................................................................................
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 48.5” (123 cm) 47.3” (120 cm) 65.9” (167 cm) 108.
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 2 MAX RAMP GRADE 25% OR 14° 19 (6 .0 .
GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. FEATURES.......................................................................................................................................................................... 3-3 General Information ...................................................................................................................................
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FEATURES General Information NOTICE If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’ position. ALL accessories that do NOT use the accessory wiring harness MUST be connected to draw from the entire 48 Volt battery pack.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 6. Headlight Switch The headlight ON/OFF switch is located on the instrument panel to the left of the speedometer.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 7. State of Charge Meter The vehicle is equipped with a state of charge meter located in the dash panel below the speedometer. The state of charge meter indicates the amount of usable power in the batteries.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 17. Hip Restraint - Front The front hip restraints are designed to help keep the occupants properly positioned in the event of sudden vehicle position changes.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 18. Grab Handles - Front Passenger The vehicle is equipped with grab handles. 19. Seat Belts - Front Two seat belts are located for the front seat occupants (driver and passenger). 3 Windshield Wiper (optional) A two-speed windshield wiper is available as an option. 20. Head Lamps The vehicle is equipped with two single element head lamps. 21.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. NOTICE The Run/Tow switch should always be returned to the ’RUN’ position after moving a stalled vehicle. If the switch is left in the ’TOW’ position for an extended period of time, it will drain the batteries. The Run/Tow switch is located under the seat on the passenger side of the vehicle.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. SERIAL NUMBER LOCATION ............................................................................................................................................ 4-3 VEHICLE DATA PLATE ...........................................................................................................................................
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle. One is placed on the steering column, the second is located on the frame member under the front splash shield on the driver side and the third is located on the passenger side frame rail at the rear of the vehicle.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE DATA PLATE The vehicle data plate is located on the inside surface of the canopy strut. The data plate contains information concerning the Date of Manufacture, GVWR, GAWR (Front), GAWR (Rear), Tire and Rim Dimensions, VIN, and Type of Vehicle. MFD BY: E-Z-GO DIVISION OF TEXTRON INC. DATE OF MANUFACTURE: MM/YY GVWR: XXXX LBS.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Remove the protective clear plastic from the seat bottom and back rest before placing the vehicle in service.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The charger automatically starts as the AC plug is plugged into the receptacle. NOTE: a spark may be visible when as the plug is connected, this is normal and not a safety issue. The charger must be connected to a dedicated 15amp (minimum) circuit.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance. Read the following warnings before attempting to operate the vehicle.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Regenerative Braking To prevent the possibility of loss of control that could cause severe injury or death, use brake to reduce speed. 4 This vehicle is equipped with a regenerative motor control system.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. NOTICE This model is equipped with a feature (pedal-up braking) that slows the vehicle’s speed when the accelerator pedal is released, until the vehicle stops. Labels and Pictograms Vehicles may be labeled with pictograms as a method of conveying information or warnings.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Manual Lift Bed Operation Exercise caution while operating the manual lift bed to ensure the bed is not released during lifting or lowering procedure. Severe injury could result if bed is released and traps fingers or other body parts.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VEHICLE CLEANING AND CARE ...................................................................................................................................... 5-3 Vehicle Cleaning .........................................................................................................................................................
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer. When pressure washing exterior of vehicle, do not use pressure in excess of 700 psi.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Slow down when in unfamiliar terrain. Slow down when cresting a hill in an area that you are unfamiliar with. Some hills are too steep to climb. If you attempt to climb a hill that is too steep or if you are unable to achieve adequate traction, do not attempt to turn around on the hill.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Lower the jack and test the stability of the vehicle on all four jack stands. To raise only the front or rear of the vehicle, place the wheel chocks in front and behind the wheels that are not to be raised. The jack may be left under the center front of the frame while the front end of the vehicle is on the jackstands.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. WHEELS AND TIRES A tire explosion can cause severe injury or death. Never exceed the inflation pressure rating on the tire sidewall. To reduce the possibility of tire explosion, pressurize tire with small amounts of air applied intermittently to seat beads. Due to the low volume of the small tires, overinflation can occur in seconds.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LIGHT BULB REPLACEMENT To reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry tissue or paper towel to handle the glass portion of the bulb. Headlight Bulb Replacement Make sure that the vehicle key switch is in the OFF position and the key has been removed.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TRANSPORTING VEHICLE Hauling To reduce the possibility of severe injury or death while transporting the vehicle: 5 Secure the vehicle and contents. Never ride on the vehicle being transported. The vehicle must be transported in the forward-facing position. Maximum speed while hauling the vehicle is 70 mph (112 kph).
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. To access the instructions remove three re-usable plastic rivets securing the controller splash shield to the body and the controller. To remove the re-usable rivets, press the center of the rivet with the vehicle key, when the center pin snaps into place the rivet can be removed, repeat the process for each remaining rivet.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SERVICE AND MAINTENANCE To reduce the possibility of severe injury or death from improper servicing techniques: 5 DO NOT attempt any type of servicing operations before reading all notes, cautions and warnings in this manual. Never depress the accelerator pedal with drive wheels off the ground.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Tire Inspection Tire condition should be inspected per the Periodic Service Schedule (Ref. Fig 1 on page 49). Inflation pressures should be checked when the tires are cool. Be sure to install the valve dust cap after checking or inflating.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ALLTORQUE FIGURES ARE IN FT. LBS. (Nm) Unless otherwise noted in text, tighten all hardware in accordance with this chart. This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BATTERY CHARGING AND MAINTENANCE Batteries To prevent battery explosion that could result in severe personal injury or death, keep all smoking materials, open flames or sparks away from the batteries. Hydrogen gas is formed when charging batteries. Do not charge batteries without adequate ventilation. A 4% concentration of hydrogen gas is explosive.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. At Each Charging Cycle Before charging the batteries, inspect the plug of the battery charger and vehicle receptacle housing for dirt or debris. Charge the batteries after each day’s use. Monthly • • • • • Inspect all wiring for fraying, loose terminations, corrosion or deterioration of insulation.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Over the life of the battery, a considerable amount of water is consumed. It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction. The water must be distilled or purified by an efficient filtration system.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Do not overfill batteries. The charging cycle will expel electrolyte and result in component damage. • The electrolyte level in all cells must be at the recommended level and cover the plates. • The charging must take place in an area that is well ventilated. • The charging connector components must be in good condition and free from dirt or debris.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Cleaning Batteries When cleaning the outside of the batteries and terminals, do not use a water hose without first spraying the batteries with a solution of baking soda (sodium bicarbonate) and water to neutralize any acid deposits.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Battery Disposal Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer or lead smelter for recycling. For neutralized spills, place residue in acid-resistant containers with absorbent material, sand or earth and dispose of in accordance with local, state and federal regulations for acid and lead compounds.
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
REGISTRATION AND WARRANTY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. To register your vehicle, go to http://www.ezgo.com For warranty information, go to http://www.ezgo.com For Genuine E-Z-GO Parts & Accessories, contact your local E-Z-GO dealer or visit www.shopezgo.
REGISTRATION AND WARRANTY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.