Owners manual

ManualsBrandsCurt ManualsAutomotiveCURT 16100 Fifth Wheel Base Rails Universal

Parts List

DESCRIPTIONPART NUMBERQTYITEM

MOUNTING RAILSCM-16100-MR21

LONG MOUNTING BRACKET RIGHTCM-16100-LMBR

SHORT MOUNTING BRACKET RIGHTCM-16100-SMBR13

SHORT MOUNTING BRACKET LEFTCM-16100-SMBL14

LONG MOUNTING BRACKET LEFTCM-16100-LMBL

.313" x 1.00 x 2.00" U-SHAPE SPACERCM-SP136106

1/2 - 13 x 1 1/2 WHEEL BOLT1/2 - 13 x 1 1/2 WB8

CARRIAGE BOLT1/2 - 13 x 2"108

LOCK WASHER1/2"

189

HEX NUT1/2-131810

WASHER1/2"1011

.500 x 1.25 x 2.50" ROUND HOLE SPACERCM-SP52

212

CARRIAGE BOLT1/2-13 x 4 1/2213

ROUND TUBE 1.00 OD x 14GA A-513CM-16100-TS214

FISHWIRE TOOLCM-500-FW115

Curt Manufacturing Inc., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective,

Curt Manufacturing Inc., may repair or replace the product, at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of

this product voids the warranty. Curt Manufacturing Inc.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or

consequential loss or damage.

CUSTOM MOUNTING BRACKETS REQUIRED ON SOME INSTALLATIONS

16100 & 16200 MOUNTING RAIL INSTALLATION KIT

Fig. 1

DEALER/INSTALLER:

1) Provide this manual to end user.

2) Physically demonstrate procedure in this manual to end user.

3) Have end user demonstrate that he/she understands procedures.

END USER:

1) Read and follow this manual every time you use hitch.

2) Save this manual for future reference.

3) Pass on copies of manual to any other user or owner of hitch.

*CUSTOM MOUNTING BRACKETS REQUIRED

ON SOME INSTALLATIONS*

04/04/2018

REVISION HISTORY

REV DESCRIPTION DATE APPROVED

1 REVISED THE CHEVY AND DODGE TRUCK INSTRUCTION SHEETS 9/7/2010 BHR

Summary of content (21 pages)

PAGE 1
6100 & 16200 MOUNTING RAIL INSTALLATION KIT CUSTOM MOUNTING BRACKETS REQUIRED ON SOME INSTALLATIONS 04/04/2018 DEALER/INSTALLER: 1) Provide this manual to end user. 2) Physically demonstrate procedure in this manual to end user. 3) Have end user demonstrate that he/she understands procedures. END USER: 1) Read and follow this manual every time you use hitch. 2) Save this manual for future reference. 3) Pass on copies of manual to any other user or owner of hitch.
PAGE 2
PAGE 3
ROW 4 ROW 3 ROW 2 ROW 1 Front of Truck Choose (10) holes identified by black dots that correspond with your individual vehicle configuration. Measure diagonal from same reference point. Measurement should be the same. Each mounting rail must have a bolt in either of the marked holes. Check for obstructions before drilling.
PAGE 4
CHEVROLET/GMC 88-98, 92-98 4-DOOR, ’99 SILVERADO SIERRA CLASSIC (WITH TAPERED FRAME) (RED TURN SIGNALS) CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. Find parallel rows of bed sill spot welds in bed of truck. No drilling should be done in the ~4” between parallel rows of spot welds where the bed sill sits.
PAGE 5
GM ’99 Silverado, Sierra (not Sierra Classic) models, GM ’00 to ’10 Silverado, Sierra models including HD models CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. Find parallel rows of bed sill spot welds in bed of truck. No drilling should be done in the ~4” between parallel rows of spot welds where the bed sill sits.
PAGE 6
GM ’11 AND NEWER SILVERADO 1500, 2500 AND 3500 CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. Find parallel rows of bed sill spot welds in bed of truck. No drilling should be done in the ~4” between parallel rows of spot welds where the bed sill sits.
PAGE 7
Chevrolet 73 to 87, 73 to 92 4-door (GMC) (34” Straight, with Outside Shock Absorbers) CAUTION! Drill through bed and truck frame Front of Vehicle Each mounting rail must have a bolt in either of the marked center holes. Check for obstructions before drilling. ROW 4 ROW 3 ROW 2 ROW 1 Read pages 2-3 of these instructions before starting installation.
PAGE 8
Chevrolet 73 to 87, 73 to 92 4-door (GMC) (34” Straight, with Inside Shock Absorbers) CAUTION! ROW 4 ROW 3 ROW 2 ROW 1 Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! Front of Vehicle Rear Edge of Truck Bed Each mounting rail must have a bolt in either of the marked center holes. Check for obstructions before drilling.
PAGE 9
Ford ’97 to ’03 F-150 & F-250 8500 GVW AND UNDER and ’04 Heritage Series Body Style CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! Front of Vehicle ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. Long and Short Brackets on Driver’s Side may need to be switched to avoid interference with exhaust hanger. 2.
PAGE 10
EXCEPT HERITAGE EDITION FORD ’04 AND NEWER F-150 USE 16300 BRACKET KIT CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! IMPORTANT NOTES FOR THIS INSTALLATION: 1. Do not drill through both walls of frame. Drill only through wall of frame to which bracket is mounted. 4. When brackets are in place one of the front 2 holes should line up with a hole in the frame.
PAGE 11
FORD F-150 & F-250 THROUGH ’96, ’97 F-250 OVER 8500 GVW, F350 THROUGH ‘97 1999 & NEWER F-250 / F-350 & f-450 SUPERDUTY (Not cab and chassis) CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. On short bed vehicles, attach Driver’s Side forward bracket on Row 2 to avoid interference with fuel lines. 2.
PAGE 12
DODGE ’02 TO ‘08 1500, ’03 AND NEWER 2500 WITHOUT OVERLOAD BRACKETS CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! King Pin Centered over Axle Center Use provided tube spacer and 4 1/2" carriage bolt to attach through Bed Sill. Mounting Channel Bed Sill Front of Vehicle ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1.
PAGE 13
DODGE ’03 TO ‘12 2500 WITH OVERLOAD SPRINGS 3500 (REQUIRES 16301 BRACKET KIT) CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. Tube spacer and 4 ½” carriage bolt used to attach through rearward Bed Sill (Row 3). 2. **Rib neck bolts will need to be pulled through access holes in frame with supplied pull wire (see below). 3.
PAGE 14
DODGE ’02 THRU ’08 1500 (16303 CUSTOM BRACKET KIT) 2500 WITHOUT OVERLOAD SPRINGS CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. Tube spacer and 4 1/2” carriage bolt used to attach through rearward Bed Sill (Row 3). 2. **Rib neck bolts will need to be pulled through access holes in frame with supplied pull wire (see below). 3.
PAGE 15
DODGE ’09 AND NEWER 1500 (WITHOUT FACTORY AIR SUSPENSION) (16305 CUSTOM BRACKET KIT) CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. *Rib neck bolts will need to be pulled through access holes in frame with supplied pull wire (see below). 2. Observe caution note below and double check all areas prior to drilling. 3.
PAGE 16
DODGE ’94 TO ’01 1500, ’94 TO ’02 2500/3500 (FULL SIZE, SHORT AND LONG BOX) CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. It is very important that brackets in Row 2 are against forward side of bed sill as shown below. Due to dimensional instability in bed sill placement with the Dodge truck, interference could result when drilling in Rows 3 or 4.
PAGE 17
DODGE THROUGH 93 (FULL SIZE) CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. You may need to move mounting rail location +/- ½” to ensure frame brackets do not interfere with bed sills. Front of Vehicle Rear Edge of Truck Bed Each mounting rail must have a bolt in either of the marked center holes. Check for obstructions before drilling.
PAGE 18
DODGE ’94 TO 2004 DAKOTA CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 1" Cut Off ROW 2 ROW 1 IMPORTANT NOTES FOR THIS INSTALLATION: 1. Find parallel rows of bed sill spot welds in bed of truck. No drilling should be done in the ~4” between parallel rows of spot welds where the bed sill sits. 2. Cut 1” from top flange of brackets. Under bed, mount brackets with flanges facing out. 3.
PAGE 19
TOYOTA TUNDRA 2000 TO 2006 (STANDARD CAB LONG BOX ONLY) CAUTION! Read pages 2-3 of these instructions before starting installation. Failure to do so could result in significant vehicle damage! ROW 4 ROW 3 ROW 2 ROW 1 NOTE: For Toyota Tundra application, part #16302 spacer kit is required. Stack (1) 3/16” and (1) 5/16” thick slotted spacers as required to avoid crushing of truck bed. Front of Vehicle Rear Edge of Truck Bed Each mounting rail must have a bolt in either of the marked center holes.
PAGE 20
TOYOTA 2007 TO 2008 TUNDRA, 6.5' & 8' BEDS, DOES NOT FIT CREWMAX CAUTION! ! ! Read pages 2-3 of 16100 instructions before starting installation. Failure to do so could reult in significant vehicle damage! IMPORTANT NOTES FOR THIS INSTALLATION: 1) Use the 16304 add-on kit with the 16100 universal kit. Read pages 1-3 of the 16100 instruction for general information. 2) The mounting holes for row 3 go through the inside of the bed sill. Make sure it lines up correctly.
PAGE 21
NOTES FIVE YEAR LIMITED WARRANTY CURT MANUFACTURING warrants its 5 th Wheel Hitch Mounting Kits from date of purchase against defects in material and workmanship under normal use and service, for 5 years of ownership to the original purchaser when a CURT MANUFACTURING mounting kit is used. CURT MANUFACTURING will replace FREE OF CHARGE any part, which proves defective in material or workmanship when presented to any CURT MANUFACTURING dealer, CURT MANUFACTURING Warehouse or returned to the factory.