Specifications

8
1. PARTS IDENTIFICATION ...........9-13
Electric Bikes . . . . . . . . . . . . . . . . . . . . 11-12
Tools Required .................. 13
2. BEFORE YOU RIDE ..............14-30
Correct Frame Size ................. 15
Riding Position ...................... 16
Seat Height ....................... 16
Reach............................ 16
Handlebar Height ................... 17
Safety Checklist ...................18-22
Brakes ........................... 18
Wheels & Tires..................... 18
Steering .......................... 18
Chain ............................ 18
Bearings .......................... 19
Cranks & Pedals ................... 19
Derailleurs ........................ 19
Frame & Fork ...................... 19
Accessories ....................... 19
Motor Assembly & Throttle............ 19
Battery Pack....................... 19
Helmets .......................... 20
Reflectors .......................21-22
Riding Safely......................23-25
General Rules ..................... 23
Wet Weather Riding ................. 24
Night Riding . . . . . . . . . . . . . . . . . . . . . . . 24
Pedaling Technique ................. 24
Hill Technique...................... 25
Cornering Technique ................ 25
Rules for Children .................. 25
Gears ........................... 26-28
Derailleur Gears .................... 26
Operating Principles................. 26
Hand Grip Shifters .................. 27
Below the Bar Shifters ............... 28
Bicycle Care ......................29-30
Basic Maintenance.................. 29
Storage........................... 30
Security .......................... 30
3. ELECTRONIC COMPONENTS ......31-48
Battery Gauge ..................... 31
Battery Terminal Covers.............. 32
Throttles .......................... 33
Twist and Go (TAG) ................. 33
Pedal Activated System (PAS)......... 33
PAS /TAG System .................. 33
Taking Care of Batteries.............. 34
Battery FAQ's....................35-36
Charger, General . . . . . . . . . . . . . . . . . . . 37
Charger, Lead Acid ................. 38
Charger, Li-ion . . . . . . . . . . . . . . . . . . . 39-40
Power Switches . . . . . . . . . . . . . . . . . . . . 41
Fuses ............................ 42
Wiring Diagrams..................43-48
4. ASSEMBLY .....................49-84
Derailleur Geared Bicycle ............. 49
Handlebars, Stems and Shifters .....50-52
Aheadset ......................... 50
Standard Stem ..................... 51
Shifters ........................... 52
Forks ............................ 53
Seat and Seat Post ................. 54
Pedals & Crank Set . . . . . . . . . . . . . . . . . 55
Front Wheel . . . . . . . . . . . . . . . . . . . . . . . 56
Quick Release Axle ...............56-57
Rear Wheel ....................... 57
Front Brake ....................... 58
V-Style Brakes . . . . . . . . . . . . . . . . . . . 59-60
Check your Brakes.................. 61
Disc Brakes .....................62-63
Derailleur .......................64-65
Rear Derailleur ..................... 64
Front Derailleur .................... 65
Dual Suspension .................66-67
Rear Pivots........................ 66
Accessories ....................... 68
Fenders ........................69-71
Front Fender ...................... 69
Rear Fender ....................... 70
Final Check ....................... 71
Single Speed & BMX ...............72-84
Handlebars........................ 72
Seat ............................. 73
Pedals & Crank Set . . . . . . . . . . . . . . . . . 73
Front wheel ....................... 74
Front Brake ....................... 74
Side Pull Brake .................... 75
V-Style Brake ....................76-77
Rotors..........................78-79
Axle Peg Assembly ................. 80
Non-Threaded Axle Peg.............. 80
Threaded Axle Peg ................. 80
Training Wheels ..................81-83
Wheels to Brace.................... 82
Brace to Bicycle .................... 82
C-Shape Brace..................... 82
Flat Brace......................... 82
Stabilizer Bracket ................... 83
Final Check ....................... 84
5. SERVICING .....................85-87
Schedule 1 - Lubrication ............. 85
Schedule 2 - Service Checklist ........ 86
Tools Required ..................... 87
6. DETAILED MAINTENANCE .......88-123
Wheel Inspection . . . . . . . . . . . . . . . . . . . 88
Tire Inspection ..................... 89
Tire Pressures ..................... 89
Hub Bearing Adjustment ............. 90
Flat Tire Repair ..................90-91
Handlebar Stem ..................92-93
Handlebars........................ 93
Grip Shift Installation ................ 94
Cables & Cable Housing ............. 95
Headset . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Inspection......................... 96
Adjustment ........................ 96
Seat & Seat Post...................97-98
Inspection......................... 97
Lubrication ........................ 97
Adjustment ........................ 98
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . .99-102
Inspection......................... 99
Lubrication ....................... 100
Adjustment Sidepull Calipers ......100-101
Adjustment V-Style Brakes .......... 101
Brake Pad Adjustment .............. 102
Drivetrain.......................103-104
Pedals .......................... 103
Inspection........................ 103
Lubrication & Adjustment ............ 104
Attachment ....................... 104
Crank Set.......................105-108
Inspection........................ 105
Lubrication & Adjustment ............ 106
(one piece crankset)
Lubrication & Adjustment ........ 107-108
(standard crankset)
Chain ..........................109-113
Inspection........................ 109
Lubrication ....................... 109
Adjustment & Replacement .......... 110
Electric Motor Chain Adjustment ...111-112
Freewheel ....................... 113
Inspection........................ 113
Lubrication ....................... 113
Coaster Brake Hub ................ 113
Derailleur Systems ...............114-116
Inspection........................ 114
Lubrication ....................... 115
Adjustment (Rear) ................. 115
Adjustment (Front) ................. 116
Reflectors ......................117-118
Reflectors ........................ 117
Miscellaneous Accessories .......... 118
Basket Assembly .................. 118
Troubleshooting .................119-123
Mechanical ....................119-121
Electrical......................122-123
7. HOW THINGS WORK ...........124-136
Wheel Quick ReleaseA) ........... 124-127
Seatpost Quick ReleaseB) .............128
BrakesC) ....................... 128-130
ShiftingD) ...................... 130-133
Toeclips & StrapsE) ..................133
Clipless (“step-in”) pedals
F) ............133
Tires and TubesG) ...................134
Bicycle SuspensionH) ............. 135-136
8. PURCHASE RECORD...........137-139
& LIMITED WARRANTY
Purchase Record .................. 137
Limited Warrant ................138-139