Product Manual

4. Troubleshooting 8-2018
38 A056K730 (Issue 4)Copyright © 2018 Cummins Inc.
TABLE 7. TROUBLESHOOTING THE TRANSFER SWITCH (PROBLEM #1)
Problem Possible Cause Corrective Action
The transfer switch
failed to transfer to
the generator
1. The K1 relay coil may not have received
a signal from the controller.
2. K1 relay may malfunction.
3. There may be a defective wire.
4. The switch mechanism solenoid may be
burnt out.
5. There may be loose or broken parts
within the switch mechanism.
6. The jumper may not have been installed
(air-cooled models).
7. The jumper may have been installed in
error (PC1.1 models).
1. Check for a relay coil signal (B-) on TB4-
3 and 12VDC on TB4-7.
2. Verify the relay coils are energizing.
a. If the coils are energizing,
• Check the wiring between
the relays and the transfer
switch (B1 and B2). It should
be 240 VAC.
• Check to see if the transfer
switch is faulty.
b. The coils are not energizing,
• Check to see if the K1 relay
is faulty.
• If faulty, replace the K1 relay.
3. Check, inspect, or replace the defective
wire.
4. Manually operate the switch by using the
operator handle to manually transfer the
switch. If the switch manually transfers,
the solenoids are burnt out; replace the
switch mechanism.
5. Manually operate the switch by using the
operator handle to manually transfer the
switch. If the switch does not manually
transfer, replace the switch mechanism.
6. For air-cooled models, check that the
jumper is installed between TB4-3 and
TB4-4.
7. For PC1.1 models, check that the
jumper between TB4-3 and TB4-4 is
absent.