Service Manual
Table Of Contents
- Table of Contents
- 1. IMPORTANT SAFETY INSTRUCTIONS
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.5 Fuel and Fumes Are Flammable
- 1.6 Exhaust Gases Are Deadly
- 1.7 The Hazards of Carbon Monoxide
- 1.8 Earth Ground Connection
- 2. Introduction
- 3. Startup
- 4. Operation
- 5. Maintenance
- 5.1 Maintenance Safety
- 5.2 Periodic Maintenance
- 5.3 Engine Oil
- 5.4 Engine Valve Clearance
- 5.5 Normal Duty Air Cleaner Element Replacement
- 5.6 Exhaust System Maintenance
- 5.7 DC Electrical System
- 5.8 Batteries
- 5.9 Spark Plugs
- 5.10 Cleaning the Generator Set Housing
- 5.11 Cleaning the Slip Rings
- 5.12 Exercising the Generator Set
- 5.13 Complete System Test
- 6. Service
- 7. Troubleshooting
- 7.1 Troubleshooting Procedures
- 7.2 Safety Considerations
- 7.3 GATRR Troubleshooting Approach
- 7.4 Tools and Parts Required
- 7.5 Troubleshooting with the Local or Remote Displays
- 7.6 Utility-Powered Battery Charger Troubleshooting
- 7.7 Engine Flywheel Battery Charger Troubleshooting
- 7.8 Fuel Shutoff Solenoid Valve
- 7.9 Compression Test Procedure
- 7.10 Connecting with the InPower Service Tool
- 7.11 Troubleshooting by Symptom
- 7.12 Troubleshooting with Fault Codes
- 7.13 Remote Monitoring Communication Troubleshooting
- Appendix A. Wiring Diagrams
3. Startup 10-2019
44 A062J683 (Issue 1)Copyright © 2019 Cummins Inc.
3.10 Automatic Load Management
NOTICE
The capability to automatically add or remove specific electrical loads from
the generator set requires that load management devices be wired to the
generator set load management outputs.
When the generator set is started automatically in Standby mode due to a loss of
utility or manually by the operator, the control will energize all four load
management outputs, disconnecting the associated loads from AC power. Once
the transfer switch transfers to generator set power, the generator set control will
evaluate the total load on the generator set versus a set point programmed into the
control (80% of rated).
If the generator set’s total load is below the set point, the generator set control will
sequentially add the highest priority managed load every three minutes. Managed
loads will continue to be added as long as the size of the next priority load to be
added won’t increase total generator set load above the set point. The control
measures and stores the size of each managed load in its memory. Load priorities
are in the following order:
• Priority #1: load control 1
• Priority #2: load control 2
• Priority #3: load control 3
• Priority #4: load control 4
If the load on the generator set is reduced at any time to below the set point, the
control will add the next highest priority managed load in three minutes provided it
does not increase the total generator set load above the set point.
If the load on the generator set exceeds 95% of its rating, the generator set control
will begin disconnecting the lowest managed priority loads in sequence every
second until the load on the generator set is below 95% of its rating.
Priority #1 load is always the first added and the last disconnected; therefore, it
should be wired to the managed load deemed most critical to the homeowner.
Priority #2 load cannot be added before priority #1 load, nor can it be disconnected
before priority #3 or #4, etc.
3.11 Startup
1. Verify that the installation was completed correctly.
2. Read the operator manual. Perform the pre-start checks as instructed.
3. Connect the battery cables to the battery with the positive (+) cable first.
Immediately cover the battery post and terminal with the red cover provided on
the battery cable.