Service Manual
Table Of Contents
- Table of Contents
- 1. IMPORTANT SAFETY INSTRUCTIONS
- 1.1 Warning, Caution, and Note Styles Used in This Manual
- 1.2 General Information
- 1.3 Generator Set Safety Code
- 1.4 Electrical Shocks and Arc Flashes Can Cause Severe Personal Injury or Death
- 1.5 Fuel and Fumes Are Flammable
- 1.6 Exhaust Gases Are Deadly
- 1.7 The Hazards of Carbon Monoxide
- 1.8 Earth Ground Connection
- 2. Introduction
- 3. Startup
- 4. Operation
- 5. Maintenance
- 5.1 Maintenance Safety
- 5.2 Periodic Maintenance
- 5.3 Engine Oil
- 5.4 Engine Valve Clearance
- 5.5 Normal Duty Air Cleaner Element Replacement
- 5.6 Exhaust System Maintenance
- 5.7 DC Electrical System
- 5.8 Batteries
- 5.9 Spark Plugs
- 5.10 Cleaning the Generator Set Housing
- 5.11 Cleaning the Slip Rings
- 5.12 Exercising the Generator Set
- 5.13 Complete System Test
- 6. Service
- 7. Troubleshooting
- 7.1 Troubleshooting Procedures
- 7.2 Safety Considerations
- 7.3 GATRR Troubleshooting Approach
- 7.4 Tools and Parts Required
- 7.5 Troubleshooting with the Local or Remote Displays
- 7.6 Utility-Powered Battery Charger Troubleshooting
- 7.7 Engine Flywheel Battery Charger Troubleshooting
- 7.8 Fuel Shutoff Solenoid Valve
- 7.9 Compression Test Procedure
- 7.10 Connecting with the InPower Service Tool
- 7.11 Troubleshooting by Symptom
- 7.12 Troubleshooting with Fault Codes
- 7.13 Remote Monitoring Communication Troubleshooting
- Appendix A. Wiring Diagrams
2. Introduction 10-2019
22 A062J683 (Issue 1)Copyright © 2019 Cummins Inc.
Manufacturing Facilities
Facility Address Phone Numbers
U.S. and
CANADA
Cummins Inc.
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Toll Free 1-800-CUMMINS
TM
(1-800-286-6467)
Phone +1 763-574-5000
Fax +1 763-574-5298
EMEA, CIS Cummins Inc.
Columbus Avenue
Manston Park
Manston, Ramsgate
Kent CT12 5BF
United Kingdom
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Cummins Inc.
Royal Oak Way South
Daventry
Northamptonshire
NN11 8NU
United Kingdom
Phone +44 1843 255000
Fax +44 1843 255902
ASIA
PACIFIC
Cummins Inc.
10 Toh Guan Road #07-01
TT International Tradepark
Singapore 608838
Phone +65 6417 2388
Fax +65 6417 2399
BRAZIL Rua Jati, 310, Cumbica
Guarulhos, SP 07180-900
Brazil
Phone +55 11 2186 4195
Fax +55 11 2186 4729
CHINA Cummins Inc.
2 Rongchang East Street,
Beijing Economic – Technological
Development Area
Beijing 100176, P.R. China
Phone 86 10 59023001
Fax +86 10 5902 3199
INDIA Cummins Inc.
Plot No B-2, SEZ Industrial Area,
Village-Nandal & Surwadi, Taluka- Phaltan
Dist- Satara, Maharashtra 415523
India
Phone
+91 021 66305514
LATIN
AMERICA
3350 Southwest 148th Ave.
Suite 205
Miramar, FL 33027 USA
Phone +1 954 431 551
Fax +1 954 433 5797